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Old 08-03-2010, 02:06 PM   #31 (permalink)
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Originally Posted by pavanchirmade View Post
@Nithin.j: Search TeamBHP for Venugopalan's supercharged fiero.
Bro I'm the guy who did D 2nd fiero with the help of that great man.
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Old 08-04-2010, 04:59 PM   #32 (permalink)
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Bro I'm the guy who did D 2nd fiero with the help of that great man.
How is the bike bro.. Can we have some stats??
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Old 08-04-2010, 06:01 PM   #33 (permalink)
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I have on idea.Instead of conventional turbo or supercharger why dont we use the idea of a electric supercharger or hybrid turbo charger.But on our small capacity bikes electric turbo will be of no use since it requires very high electric output which even after recolling is very difficult to obtain.So why not use hybrid turbo.Now in hybrid turbo setups exhaust gases drive a turbine which is connected to a high voltage alternator.Now the alternator is connected to a compressor which is on the intake.Using this technique we can find the parts, rather than making a small turbo this setup will be easier to make(according to me correct me if i am wrong).According to me it has merits of both turbo and supercharger,since it uses exhaust gases to drive itself its efficient than a turbo and since it is using electricity we can proper circuitry in between alternator and compressor which will reduce turbo lag and give linear power(like supercharger).This setup also can save other hardware and waster gate and BOV.We can use the MAP or MAF sensor inputs and at when the particular pressure is acheived we can limit the extra current produced by alternator.
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Old 08-04-2010, 07:45 PM   #34 (permalink)
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How is the bike bro.. Can we have some stats??
Now it's in a local workshop here. making it back to somewhat stock(now using 62 mm piston).But alot of parts gone missing during the course f project now figuring it out and collecting.All other components that machined are now safely kept includn SC.No intention to use it atleast for now.
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Old 08-04-2010, 08:38 PM   #35 (permalink)
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I have on idea.Instead of conventional turbo or supercharger why dont we use the idea of a electric supercharger or hybrid turbo charger.But on our small capacity bikes electric turbo will be of no use since it requires very high electric output which even after recolling is very difficult to obtain.So why not use hybrid turbo.Now in hybrid turbo setups exhaust gases drive a turbine which is connected to a high voltage alternator.Now the alternator is connected to a compressor which is on the intake.Using this technique we can find the parts, rather than making a small turbo this setup will be easier to make(according to me correct me if i am wrong).According to me it has merits of both turbo and supercharger,since it uses exhaust gases to drive itself its efficient than a turbo and since it is using electricity we can proper circuitry in between alternator and compressor which will reduce turbo lag and give linear power(like supercharger).This setup also can save other hardware and waster gate and BOV.We can use the MAP or MAF sensor inputs and at when the particular pressure is acheived we can limit the extra current produced by alternator.
The idea is interesting.Using turbine to drive the alternator.But the speed variation of turbine ,from the meanspeed ,will be higher in single cylinder engines. To my knowledge this high fluctuation is not desirable when it drives an alternator directly.(somebody throw in more light in this)
Another issue will be weight- Turbine + casing,alternator assembly,compressor, necessary shafts. The combined weight seems to exceed the weight of turbo/SC.Even with electronics the BOV/waste gate shouldn't be removed since in the event of elec. failure excessive press. build up can be thus managed.
At the same time the idea is not really bad. A lil bit f refining will make it better,for sure.If this idea came as a part of ur academic project, don't leave the chance. Work on it ,work hard, seek guidance BUT DO IT YOURSELF. Results will be surprising one way or another.And let us know.
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Old 08-05-2010, 12:55 PM   #36 (permalink)
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Thanks for your response Nitin, I hv just passed my 12th from mumbai and am getting admission for mechanical engineering.So this might be my project but after a couple of years.For now i just have little theoritical knowledge and even lesser practical knowledge but as i learn more i will surely try to do more.As of now i note down all such ideas which come to my mind in a diary/journal.And i even tried something which lavs did(RAM air intake)and it does require some tuning and proper design but will works wonders if did more properly(professionally).
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Old 08-05-2010, 10:48 PM   #37 (permalink)
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I dont know about turbo feasibility on the bikes .. but we guys tried out sumthing called naturally aspirated engine used by the famous ferraris .... well actually not at that level but we tried it on our P-220Fi and the results we got were amazing .....
What we did was get 2 cones and attach 2 tubes to them and put them where the air supply of the engine goes ... so now instead of the engine to suck up the air and do some work we provide the engine with air as the bike moves .. and it is pressurised too ... it leads in better combustion and more mileage since the bike is an Fi .... I would uplaod the pics of our setup shortly ...a s soon as we put it up again (removed it for some reasons not technical)....
The results we got were amazing ... our bikes pick up and response to gear changes was so much better and we also got all the data checked at service center and also at our engine lab in institute ... the results were all very positive and they suggest that we can go on with our experiment as a proper setup.
I could give u details in case neone wants to try it out (it will hardly cost arnd 50rs to set it up)....
The only drawback of the setup is that ur topspeed reduces coz in Fi the fuel supply is constant so now at high speed the airi is too much and fuel less..... so for that we are making a electric controlled switch ... What it will do is ... at arnd 85-90kmph it will shut off one of the air supplies and only one tube will be open ... this way the air will be not in tooo much pressure and the results will hopefully be gud ... We are working on making it ....

Sadly i dont hv the pics of our setup but I will definitely put them up as soon as we hv it on again ... it was one of the experiments we did on our bike and the Fi bikes owners can surely try it out .. its cheap and gives excellent responses....
this is such a brilliant thing yeah.. i'm a mech engineer and i own a karizma zmr.. would love to try this out.. if u can shed some more light on this topic.. plz
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Old 08-08-2010, 05:49 PM   #38 (permalink)
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The mods u said are basic which will increase ur pwr by a max of 5-7% on well tuned set up equatin to some 1bhp on our indian bikes. which is very marginal. And adding a SC is not impossible u need some patience and necessary contacts. This mod can give u power boost >50% flat. That's Like getting some 26bhp+ on a ZMA. tuning for higher press boost obtain some crazy figures, along with sometimes a blown engine. But a 50-70% boost can be achieved safely.
Hope now u got the difference

I very much Agree with Nithin.

Cause i have seen a couple of Mechanical engg, diploma holders Supercharge a 100 cc honda cd100 engine.

Procedure:
1)The said ppl had done the supercharging for their 8th semester project, it wasnt anything fancy, they had salvaged a Turbo from a used Toyota diesel engine. (dunno which)

2)They welded a pulley to the shaft, put a V belt on it, put a pulley on the engine crankshaft, and its a supercharger.

3)They used the stock carb, as they had to show the difference in Power and FE w/ and w/o the supercharger.

4)Now this was just a Engg project hence it was crude, and basically it woudnt have lived for long in real life.

5)It cost them around 7k~8k for all the necessary parts.

6)The supercharger wasn't a high pressure compressor, they weren't that mental.

Result:

For all their effort they managed to get better FE, some marginal power increase. (power was calculated the hard way, with a old school flywheel loading/brake and Tachometer. )

Problems they didn't address: (or chose to conveniently forget)

1) Cooling of the Supercharger (The impeller needs lubrication)
*Note:Turbos float on a thin film of oil, and usually a inter-cooler is used to cool the oil circulating through them.*

2) Charting Performance at higher RPM, preferable where the engine would have made max horsepower.
The system did improve torque, but at higher revs ,
a)The compressor would have cooked.
b)Engine would have run lean, and then the engine would have cooked too.

There was no spectacular Engine blowups, will have to wait till Diwali for the fireworks.

But then again it was a Student project so we are allowed to leave loopholes. And like any good Engineering student.

Conclusion: Hence we have proved that any 4 stroke Petrol Engine can be successfully supercharged to attain better Fuel Economy and more Torque.

So maybe we should try Supercharging our bikes. ^ ^

EDIT: Reformatted the words and checked punctuation.
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Last edited by Saerius; 08-08-2010 at 05:55 PM.
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Old 08-11-2010, 10:38 PM   #39 (permalink)
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Quote:
Originally Posted by Saerius View Post
I very much Agree with Nithin.

Cause i have seen a couple of Mechanical engg, diploma holders Supercharge a 100 cc honda cd100 engine.

Procedure:
1)The said ppl had done the supercharging for their 8th semester project, it wasnt anything fancy, they had salvaged a Turbo from a used Toyota diesel engine. (dunno which)

2)They welded a pulley to the shaft, put a V belt on it, put a pulley on the engine crankshaft, and its a supercharger.

3)They used the stock carb, as they had to show the difference in Power and FE w/ and w/o the supercharger.

4)Now this was just a Engg project hence it was crude, and basically it woudnt have lived for long in real life.

5)It cost them around 7k~8k for all the necessary parts.

6)The supercharger wasn't a high pressure compressor, they weren't that mental.

Result:

For all their effort they managed to get better FE, some marginal power increase. (power was calculated the hard way, with a old school flywheel loading/brake and Tachometer. )

Problems they didn't address: (or chose to conveniently forget)

1) Cooling of the Supercharger (The impeller needs lubrication)
*Note:Turbos float on a thin film of oil, and usually a inter-cooler is used to cool the oil circulating through them.*

2) Charting Performance at higher RPM, preferable where the engine would have made max horsepower.
The system did improve torque, but at higher revs ,
a)The compressor would have cooked.
b)Engine would have run lean, and then the engine would have cooked too.

There was no spectacular Engine blowups, will have to wait till Diwali for the fireworks.

But then again it was a Student project so we are allowed to leave loopholes. And like any good Engineering student.

Conclusion: Hence we have proved that any 4 stroke Petrol Engine can be successfully supercharged to attain better Fuel Economy and more Torque.

So maybe we should try Supercharging our bikes. ^ ^

EDIT: Reformatted the words and checked punctuation.
I am in the final year of my mechanical engineering and I had the exact same thing in mind for the project but was dismissed as a tough one to implement by my damned groupmates
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Old 08-12-2010, 02:27 AM   #40 (permalink)
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^^ you can always contemplate a electric supercharger ( like the leaf blower that is commercially available, DC based, shifts about 18,000 Cu ft of air per minute ). The idea would be to power it from the alternator thru a battery.

Else i remember long back in a magazine a 2 stroke RX was supercharged by routing the intake from the magneto side, and a normal impeller like rotor was attached for the compression.

Though turbine superchargers are there, i thought the root or vane type would work better ( maybe my terminology is wrong, but the kind which has two petals meshing together to create compression ).

But then again, superchargers good for the lower end of the rpm, for the low end bump in power, at higher rpm they take too much power from the engine to justify the boost provided by them. Turbos work the exact opposite.

Why not mate both of em?? I think someone has tried that as well. But the plumbing is gonna be a PITA.

what you can do is a basic comparo of ram air, vs supercharging vs turbo charging and get what will be ideal for a bike engine.
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