My first DIY intake port - xBhp.com : The Global Indian Biking Community

psycho 98 · 12-01-2009, 01:08 AM

This is my first try at intake porting on my 5 speed barell, this porting is done to fix bigger banshee/rz reeds, this crazy idea hooked on my head and i didnt have any fancy tool to do it nor i couldn't afford it, but what the heck i wanted to do it so bought two half round files (one big and other small) and a vernier and completed the work in 15 days time, i would never do this gain nevvverrrrrrr ever the amount pain your wrist gets is simply cannnot be put in words

this method is very painfull for your hands, but the finish the outcome cannot be matched to any machinery

i am attaching some pics will be posting more pics tommorow, yet to water mark them.

P.S these snaps shows 90% job completed.

Sunny · 12-01-2009, 05:08 AM

Topic Approved

outworldly maniac · 12-01-2009, 07:25 AM

Congratulations

.
Did u test this ? .

psycho 98 · 12-01-2009, 09:06 AM

^ Not yet the barell is still with atul

It would be of great help if mods edit my first post and edit the pics to full view

arvindraju · 12-01-2009, 10:08 AM

nice work !

scrapping of metal by hand ...no joke !

vas · 12-01-2009, 11:13 AM

Gr8 psycho...

now i know why uncle was always busy

vid_powerstroke · 12-01-2009, 11:53 AM

Psycho !!! Gr8 work..... looks neat yaar.... waiting for test reports.....

how does the stock porting look like?

nikhils · 12-01-2009, 12:05 PM

great job there mate

jd666 · 12-01-2009, 01:17 PM

wow! a very neat job there!!!

psycho 98 · 12-01-2009, 02:28 PM

Vas,aravind,vidya, nikhil, jd666 thanks

..

Aravind click an stock intake snap and post it pls, i dont have any barell which has stock intake all are ported

12-01-2009, 01:08 AM	#1 (permalink)
psycho 98 RXbhpian Join Date: Nov 2007 Location: KA-05,KA-14 Posts: 995	My first DIY intake port This is my first try at intake porting on my 5 speed barell, this porting is done to fix bigger banshee/rz reeds, this crazy idea hooked on my head and i didnt have any fancy tool to do it nor i couldn't afford it, but what the heck i wanted to do it so bought two half round files (one big and other small) and a vernier and completed the work in 15 days time, i would never do this gain nevvverrrrrrr ever the amount pain your wrist gets is simply cannnot be put in words this method is very painfull for your hands, but the finish the outcome cannot be matched to any machinery i am attaching some pics will be posting more pics tommorow, yet to water mark them. P.S these snaps shows 90% job completed. Attached Thumbnails __________________ "Engine tuning is not an exact science, but with some practice and patience you'll get comfortable with your skill and be able tune for any conditions mother nature throws at you" Still the Boss -- RX 135

12-01-2009, 05:08 AM	#2 (permalink)
Sunny SlowMotionInfinity Join Date: Apr 2002 Location: Delhi Posts: 7,292	Topic Approved __________________ Join xBhp On

12-01-2009, 07:25 AM	#3 (permalink)
outworldly maniac Senior Member Join Date: Apr 2009 Posts: 964	Congratulations . Did u test this ? . __________________ Hope is a good thing , may be the best of things and no good thing ever dies . Get busy living or get busy dying . - The Shawshank Redemption .

12-01-2009, 09:06 AM	#4 (permalink)
psycho 98 RXbhpian Join Date: Nov 2007 Location: KA-05,KA-14 Posts: 995	^ Not yet the barell is still with atul It would be of great help if mods edit my first post and edit the pics to full view __________________ "Engine tuning is not an exact science, but with some practice and patience you'll get comfortable with your skill and be able tune for any conditions mother nature throws at you" Still the Boss -- RX 135

12-01-2009, 11:13 AM	#6 (permalink)
vas Senior Member Join Date: Oct 2008 Location: Bengalooru,Mysooru Posts: 466	Gr8 psycho... now i know why uncle was always busy __________________ YAMAHA HONDA IDEAL JAWA

12-01-2009, 10:08 AM	#5 (permalink)
arvindraju Senior Member Join Date: Apr 2009 Location: Bangalore Posts: 368	nice work ! scrapping of metal by hand ...no joke !

12-01-2009, 11:53 AM	#7 (permalink)
vid_powerstroke Senior Member Join Date: Jan 2009 Location: Bangalore Posts: 426	Psycho !!! Gr8 work..... looks neat yaar.... waiting for test reports..... how does the stock porting look like? __________________ My BiKe DoEsN't LeAk OiL, iT mArK's ItS TeRriToRy !

12-01-2009, 12:05 PM	#8 (permalink)
nikhils shaolin obsession Join Date: Sep 2008 Location: davangere karnataka Posts: 79	great job there mate

12-01-2009, 01:17 PM	#9 (permalink)
jd666 Senior Member Join Date: Sep 2009 Location: Gurgaon/Faridabad Posts: 3,390	wow! a very neat job there!!! __________________ My offerings to the gods of speed - - KTM Duke 200 - Yamaha RXZ 5 speed

12-01-2009, 02:28 PM	#10 (permalink)
psycho 98 RXbhpian Join Date: Nov 2007 Location: KA-05,KA-14 Posts: 995	Vas,aravind,vidya, nikhil, jd666 thanks .. Aravind click an stock intake snap and post it pls, i dont have any barell which has stock intake all are ported __________________ "Engine tuning is not an exact science, but with some practice and patience you'll get comfortable with your skill and be able tune for any conditions mother nature throws at you" Still the Boss -- RX 135

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