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Tooti phuti 2T beauty-RX135 4 Speed - Now Restored!!!

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  • Tooti phuti 2T beauty-RX135 4 Speed - Now Restored!!!

    Finally it is here! Yamaha RX-135 4 Speed December 2001 model. My dad bought this bike around two years back for a grand sum of Rs.14000/- It has a comprehensive (did I spell it right?) insurance

    This bike is the only good thing that has happened due to my dad's transfer to Puri from Bengaluru 2.5 years back. Now he is transferred back and the bike came home few hours back. Indian Railways did a fair job of transporting it from Puri to Bengaluru at a reasonable cost of Rs.1200/- + Rs.520 as demurrage as the bike could not be collected by us within 48 hrs.

    After lot of thinking, I finally decided to restore it. However, paper work 1st. The bike is registered in Bhubhaneshwar. So this needs to be registered in Bengaluru. Dad and me will go this Saturday to the RTO. I am hoping for an early closure of paper work.

    I spoke to DAM motors today for a quote on painting. His reply was Rs.8500 for painting and Rs.4500 for Chrome plating. 45-50 days to complete the work. Needless to say, this I thought was a rude way of saying NO to a prospective customer. I think I will stick to DTW. Besides, this bike needs extensive engine and cycle parts attention also.

    Rode for 200 mtrs. At the outset, front brake needs attention, wheel truing, cone and cup kit are some of the other areas which needs to be taken care of. Current state of the bike does not inspire much confidence to ride in traffic.

    On the positive side, does not seem to have any unusual noise from the bore and no gasket (especially silencer gasket) seems to be leaking.

    Memebers feel free to chip in with your comments.

    Some snaps of the tooti phuti 2T beauty. You can see that the tank is rusted. But from the inside it does not have any rust at all!

    Now that I am enlightened about posting the pics let me treat your eyes with some high res pics



























































    Last edited by NitinGirish; 09-14-2011, 11:16 PM. Reason: I am empowered, enlightened to post pics on forum the proper way.
    A lone amateur built the ark. A large group of professionals built the Titanic...

  • #2
    Thread approved
    Happiness is finding you have another Gear left....

    Join xBhp On

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    • #3
      Good Luck to your restoration & paper work
      Skill is what keeps you on a Motorcycle
      Awareness + Skill is what keeps you out of harm's way
      ATGATT + Awareness + Skill means you might Live To Ride another day

      Comment


      • #4
        I also bought yamaha rx135 in some what same condition as yours & spend about 7000rs,(painting & sevicing+part replacement) on it to make look good & run smoothly.you can get it painted from any local denting & painting center for around 2500-3000 rs. & about chrome plating the parts i would suggest to replace it with new one of good quality 'coz chrome plating if not made proper it may rust.

        Comment


        • #5
          @ NitinGirish

          wish you the best for your rebuild.

          Comment


          • #6
            @ Nitin , Long time man! nice to see you back. Nice bike. The engine seems to be in a good condition from outside as you said. Since you had built a RX100 some time back you wouldnt be needing much advices.

            I'd suggest you to replace all the chrome parts like Original rims, chrome spokes, chrome nuts, new front mudguard etc.[ maybe except for the grab rail] . They'll cost less than what the bugger asked for plating. Get a complete rubber kit. [replaces ALL the rubber parts on the bike] , new oil seals, bearings, cables, Complete nut-bolt kit, cone set. All this should cost you about 6k . [incl. chrome parts]

            DTW is known for their top quality paint job so no worries there. Ashok checked and told me Vijaydeep is back in action so again you dont have to worry about the engine work.
            All in all you can make it look and run like new for about 14k -20k max depending on the parts purchased. Let me know if i can help you out with anything.
            1985 Yamaha RD350 HT
            1989 Ki-Honda 110
            1994 Suzuki Shogun
            1997 Yamaha RX135
            2008 Yamaha FZ
            Suzuki Supra Powerup
            IND-SUZUKI AX100
            Hero IMPULSE
            TVS NTORQ


            No Cams, No Valves, No Headaches.

            Comment


            • #7
              anna avaru ge namaskara

              thats one sweet bike for restoration,good luck with things man.get the paper work done first & then start work.

              Looks like the 2stroke bug has bitten you again,throw the Honda CBR250 plans out of the window,not worth it !!!

              My 2 cents
              Last edited by arvindraju; 09-02-2011, 01:13 AM.

              Comment


              • #8
                NitinGirish:- Good luck. As many said, you already been through a restoration process, so you know where to start and end. Will watch this thread on the progress.
                RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                Comment


                • #9
                  All the best for the rebuild
                  ONLY GOD WILL JUDGE ME

                  Suzuki Shogun (1994)
                  Yamaha RX135 5-SPEED (1996)
                  Yamaha RX135 (1997)
                  Yamaha RXZ 5-SPEED (1997)
                  Suzuki Fiero (2000)

                  Comment


                  • #10
                    Best of luck dude!!!!


                    My offerings to the gods of speed -

                    - KTM Duke 200
                    - Yamaha RXZ 5 speed


                    Comment


                    • #11
                      all the best bro, looking forward to the rebuild.......

                      Comment


                      • #12
                        All the best bro.

                        Comment


                        • #13
                          Congrats Nitin...! All the best for ur rebuild. Glued onto this thread for further updates!
                          Whenever there is a Rainbow in the sky, I know it's u mastering the art of Cornering. U will always be remembered brother, R.I.P Arun.

                          The 5 Speed Restoration
                          The Z Restoration


                          /2001 Yamaha Rx 135 5 Speed/ 1999 Yamaha RXZ 135/ 2012 Honda Dio/ ?

                          Comment


                          • #14
                            Originally posted by aargee View Post
                            Good Luck to your restoration & paper work
                            Thank You Ganesh. I will chew your brains through this re-build. Hope you won't mind

                            Originally posted by rxking View Post
                            I also bought yamaha rx135 in some what same condition as yours & spend about 7000rs,(painting & sevicing+part replacement) on it to make look good & run smoothly.you can get it painted from any local denting & painting center for around 2500-3000 rs. & about chrome plating the parts i would suggest to replace it with new one of good quality 'coz chrome plating if not made proper it may rust.
                            Chrome Vs. Buy analysis is what I was doing at office today Yes, I agree, instead of chroming it is better to buy the parts, especially considering the rates I am quoted. Now I am not thinking of painting anything at all except the chassis. I anyway have tank+shields. Rest of the stuff like chain case cover, engine covers can be bought. May work out marginally higher but atleast those will be brand new parts compared to the rust mahal of a bike it now is. No local jobs though. I thought long and hard about this re-build and going ahead with full conviction. Rs.7000/- wont take me anywhere.

                            Originally posted by gabriel_john View Post
                            @ NitinGirish

                            wish you the best for your rebuild.
                            Thank You John.

                            Originally posted by yamdoot View Post
                            @ Nitin , Long time man! nice to see you back. Nice bike. The engine seems to be in a good condition from outside as you said. Since you had built a RX100 some time back you wouldnt be needing much advices.

                            I'd suggest you to replace all the chrome parts like Original rims, chrome spokes, chrome nuts, new front mudguard etc.[ maybe except for the grab rail] . They'll cost less than what the bugger asked for plating. Get a complete rubber kit. [replaces ALL the rubber parts on the bike] , new oil seals, bearings, cables, Complete nut-bolt kit, cone set. All this should cost you about 6k . [incl. chrome parts]

                            DTW is known for their top quality paint job so no worries there. Ashok checked and told me Vijaydeep is back in action so again you dont have to worry about the engine work.
                            All in all you can make it look and run like new for about 14k -20k max depending on the parts purchased. Let me know if i can help you out with anything.
                            Thank You Yamdoot (Nitesh rite?) From the initial analysis I did in office today, I would need about 25k to get it back in showroom condition. This is including cylinder kit, crankshaft assembly and all the other money eating parts replacement. Problem is labour is expensive. Rs.5000 for stripping the chassis and assembling it back

                            Yup. I agree on replacing all the cables, bolts, seals and bearings part. Already have mudguard with me. But won't be able to finish this one off in 15K inspite of having quite a few things in stock already.

                            I would get in touch with you if I need help in sourcing any part.


                            Originally posted by arvindraju View Post
                            anna avaru ge namaskara

                            thats one sweet bike for restoration,good luck with things man.get the paper work done first & then start work.

                            Looks like the 2stroke bug has bitten you again,throw the Honda CBR250 plans out of the window,not worth it !!!

                            My 2 cents
                            IndraNa bili aane RD350 maintain maadta iro GuruGalu taawu. Naanu yawa seeme anna

                            Thanks Arvind. I am going tomorrow for paperwork. Planning to get KA plates though it would turn out expensive compared to paying tax and leaving it at that.

                            Well, what do I say about 2stroke bug. ***** is seductive Its all trouble but still you want it. CBR hmm..not yet throwing out the plans. Let me see how this one turns out. God willing, I might buy a CBR or a ZMA.

                            Originally posted by SriramEfunds View Post
                            NitinGirish:- Good luck. As many said, you already been through a restoration process, so you know where to start and end. Will watch this thread on the progress.
                            I need all the advise I can possibly get. Because last re-build as the thread title suggested was cosmetic. The bike was maintained well (many thanks to my dad) and had no major work. This one is a different ball game altogether.
                            Originally posted by BigBore View Post
                            All the best for the rebuild
                            Thank You Arun.

                            Originally posted by jd666 View Post
                            Best of luck dude!!!!
                            Best of luck se kaam nahi chalega Need something from Delhi. Will PM you. Please let me know if you can help.

                            Originally posted by insane_x97 View Post
                            all the best bro, looking forward to the rebuild.......
                            Thank You insane.

                            Originally posted by Aneesh@4GHz View Post
                            All the best bro.
                            Thank You Aneesh.

                            Originally posted by dual disc 200 View Post
                            Congrats Nitin...! All the best for ur rebuild. Glued onto this thread for further updates!
                            Thank You dual disc (Ram?) I've been watching your re-build thread quitely (damn I can't get the spelling rite) and I am sure you will be able to give me good tips on this re-build.

                            The first thing I did after coming back from office today was getting a PUC. It passedCO is 00.152(% Vol) and HC is 00529 (PPM). Testing center guy was surprised.

                            More importantly, I experienced the famed low-end throttle response of a 4Speed in this first 10km round trip. It is nothing like the 100. Rock-back-in-your-seat kind of torque. But doesn't seem to be too rev happy. beyond 1/4 throttle it feels very reluctant and rough. This is were I need help. I don't know if I need to get an engine job done for this. There seems to be no unusual noise, gearshifts are alrite for an RX, acceleration also seemed ok didnt notice anything abnormal. Should I just re-build the engine also? Once the engine is opened she is no more a virgin u see

                            Undecided about that. To put it in a polished way, 'I have an open mind' on this issue.
                            A lone amateur built the ark. A large group of professionals built the Titanic...

                            Comment


                            • #15
                              good luck on your rebuild.....

                              By the way, 5k to strip and assemble it back is too expensive. for my rebuild, I paid below 2k, of course that was more than a year back but still 5k is too expensive.

                              If you can manage all with 25k then its GREAT!, all the best.
                              Raghu
                              -----------------------------------------------------
                              2009 Suzuki Access
                              2014 Ford Figo TDCI
                              2015 Duke 390
                              -----------------------------------------------------
                              B+ve, it's in my blood!
                              -----------------------------------------------------

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