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What parts should i buy for fitting clip-on handlebar in pulsar 200?

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  • #1

    What parts should i buy for fitting clip-on handlebar in pulsar 200?

    Hey guys, Now in my place (sri lanka) pulsar 180 ug4 available. i want to fit its clip-on handle bar to my pulsar 200. so can any one give me a list of wanted parts to do this?

    Today i went to bajaj main dealer in sri lanka and they said i have to buy even power switch to do this modification. is that true?
    Also he said all parts will cost 20,000k ( in SL Rupees)
    ! Another Crazy PULSARIAN From Sri Lanka !
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  • #2
    Help Topic Approved
    The Wheel was a great invention; Two Wheels with a Motor in between was even better!


    BMW Motorrad Days 2011

    Xbhp's Indo-French Kashmir-Ladakh Tour

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    • #3
      Originally posted by ken cool View Post
      Help Topic Approved
      Thanks for he approval
      ! Another Crazy PULSARIAN From Sri Lanka !

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      • #4
        Two ways to do this:



        1) Get the central plate and the clip-ons of the 180. The central plate has circular recesses for the forks. As the 200 forks are smaller in diameter, you will have to get some mechanic to fit/weld some metal into the recess so as to make the 200 forks fit tightly (properly). This method is not too reliable.

        2) Change to the entire front assembly of the 220/180. Get the front forks and the central assembly+ clip-ons. This setup is a direct fit onto the 200 frame. An xbhp member : dual disc 200 has already done this, you could ask him. Costed him ~10K INR total.

        Edit:
        Go here : http://www.xbhp.com/talkies/pit-stop...y-partner.html
        And check out pages 9-10 onwards. Has pics for reference.
        Last edited by tanay; 02-03-2010, 08:54 PM.
        200 | 300 | 1200 BOXER

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        • #5
          the new 180 that has been launched there, doesnt it have the same front forks as the previous 200???

          I think the top plate and handlebars are all that you would need to change. you can also ask some one to check the pricing here, and courier the parts to you, if you feel that the dealer is overcharging.


          My offerings to the gods of speed -

          - KTM Duke 200
          - Yamaha RXZ 5 speed


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          • #6
            Originally posted by jd666 View Post
            the new 180 that has been launched there, doesnt it have the same front forks as the previous 200???

            I think the top plate and handlebars are all that you would need to change. you can also ask some one to check the pricing here, and courier the parts to you, if you feel that the dealer is overcharging.
            I guess you are right. i heard that P180 UG4 Clip-on handle is a direct fir for pulsar 200 from this forum. top plate and handlebars price is ok for me. can any one verify it is a direct fitment or not?

            Because the bajaj guys said ther is no returns after the buying items
            ! Another Crazy PULSARIAN From Sri Lanka !

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            • #7
              Originally posted by rcmadawala View Post
              I guess you are right. i heard that P180 UG4 Clip-on handle is a direct fir for pulsar 200 from this forum. top plate and handlebars price is ok for me. can any one verify it is a direct fitment or not?

              Because the bajaj guys said ther is no returns after the buying items
              The new 180 (UG4) does not have the same forks as the 200. It has the thicker 220 forks and so, will not be a direct fit.
              200 | 300 | 1200 BOXER

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              • #8
                Originally posted by tanay View Post
                The new 180 (UG4) does not have the same forks as the 200. It has the thicker 220 forks and so, will not be a direct fit.
                Oops. One of my friend said the whole thing (forkes,plates,handlebars) will cost me 30,000 SLR

                What about the welding thing? can you give a complete guide and part list for that? is it good to do?
                ! Another Crazy PULSARIAN From Sri Lanka !

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                • #9
                  I enquiered the same thing for my friends 200 today total cost would be around 7500 indian rupees including the forks and the plate!!!


                  1984 YEZDI 250 CLASSIC My dads SBK
                  1987 YEZDI 250 CLII On a Vacation!!!!

                  2005 Pulsar 150 UG 2 with ma cousin
                  2006 Pulsar 180 UG 3 - For Experimenting
                  2007 Pulsar 220 DTS-Fi SOLD
                  2010 Pulsar 220 DTS-i - Sold
                  2015 PULSAR AS 200 - Sold
                  2013 KTM DUKE 390 - Current Ride


                  Whats next Probably An Inline 4.


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                  • #10
                    I am thinking about the welding thing. can anyone help me ?
                    ! Another Crazy PULSARIAN From Sri Lanka !

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                    • #11
                      you dont need to weld, but you need a metal bush, that will fit over the thinner fork,and then the top plate can clamp around it.


                      My offerings to the gods of speed -

                      - KTM Duke 200
                      - Yamaha RXZ 5 speed


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                      • #12
                        Thanks pal. i will do it
                        ! Another Crazy PULSARIAN From Sri Lanka !

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                        • #13
                          Originally posted by rcmadawala View Post
                          Oops. One of my friend said the whole thing (forkes,plates,handlebars) will cost me 30,000 SLR

                          What about the welding thing? can you give a complete guide and part list for that? is it good to do?
                          what about the p135 clip-ons? If the fork assembly of 135 and 200 are same, then u might not need much modifications..
                          tђє รเlєภt รt๏г๓

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                          • #14
                            urgent going jaipur for clip ones for pulsar 200

                            hi,
                            guys i am moving to jaipur for buying some parts of pulsar 200 2007 model.
                            now i also want to change its normal handle to clip on. so please tell me wchich one i have to buy p150 ug4 or p180 or p220. which dont need to change forks i mean a direct fit. if any body know aftermarket ons please tell me its name and if possible tell me the location at jaipur so i can buy it.

                            help me pleaseeeeeeeeeee..

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