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Changing the Head lamp assembly in FZ-S

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  • Changing the Head lamp assembly in FZ-S

    Hai guys
    It is sad to see when the manufactures are using plastic material to reduce weight and increase the performance. But the only problem is that it is very volatile to easy damage unlike steel parts. Anyway, my side indicator assembly which is assembled in the main head lamp assembly was broken. Had to change it, so though to document it for the convenience of every one. Here it goes

    Tools required:
    1. 10/11 ring spanner
    2. Star screw driver
    3. 5.00 mm allen key
    4. Plier

    Procedure:

    1. Find the damaged side indicator and head lamp assembly
    2. Remove the right indicator assembly using a 5.00 mm allen key
    3. Remove the wiring from the side indicator
    4. Remove the main bolt of the head lamp assembly (left & Right) using a 10.00 ring spanner
    5. Remove the angle adjusting bolt from the head lamp assembly
    6. Remove the head lamp assembly from the holdings
    7. Remove the halogen bulb wiring
    8. Remove the pilot lamp wiring
    9. Remove the upper shield from the head lamp assembly using star screw driver
    10. Remove the steel and rubber bush from the head lamp assembly
    11. Remove the 4 thread lockers
    12. Take the new head lamp assembly from the box and start assembling in the same reverse order as we have removed them.
    13. Note before the assembly of the main head lamp assembly after the connection of the halogen bulb and pilot lamp check by switching on their switches just to ensure that they are working properly. Do the same with the side indicators also
    14. After full completion of the assembly and checking remove the protective film from the main head lamp assembly.
    15. The final assembly

    Sorry Guys I am not able to upload the photos directly in between each steps. Kindly go by photo numbers

    Now enjoy the satisfaction of a successful DIY. Cheers.

    Mathews
    Attached Files

    Smile at everyone you meet and make someone happy.

    Its better to sweat than bleed!! "AGATT "




  • #2
    Thread Approved
    Advice is a form of nostalgia.
    Dispensing it is a way of fishing the past from the disposal, wiping it off, painting over the ugly parts and recycling it for more than it's worth.

    Antz Travelz!! | South India Exploration Ride | Leh Triplog (Work in progress)

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