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Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

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  • Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

    Hi Guys,

    Just installed Auxiliary Lights on my Classic 350 and the Light is amazing. Purchased Pair of Original Autopal Spot Lamp from Kasmere Gate. Pictures Below.

    Cost of Lights Including Bulbs - 390Rs/-
    Push Pull switch - 10 Rs (Autopal Switch)
    Bulb Specification - H3 55W

    One can also use LED H3 bulb in this dome. Thus will consume less power and pure white light. The bulbs are avalaible in Kasmere Gate, However I thought of giving normal bulbs a try.

    Picture of H3 LED bulb at the end of Post.








    Installed on the Crash Guard. I didn't find any clamps to attach these, So done 2 holes neatly in Crash Guard with my normal Drill.





    Here is the Output.








    Wiring Diagram Below. I have not connected this light with Ignition Switch as I don't want to mess up with Ignition switch, This Light can be used as removable lights. Don't want to fit it permanently on Bike. Lights can be removed easily simply by opening two nut bolts and disconnecting switch.



    H3 LED Bulb and H3 Normal Bulb


  • #2
    Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

    DIY Approved
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    • #3
      Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

      [MENTION=66861]abhinavrakesh[/MENTION] to start with am a noob when it comes to electricals, so my query now is can I use this as a replacement to my headlights in my Honda Unicorn or am I expecting too much. . ?

      Cheers!!!
      Yamaha Rx135 - 2005 - 2007 (stolen :mad:)
      Scooty Pep - 2008 - 2012 (sold)
      Honda Unicorn - 2012 - 2015 (crashed)
      Hero Honda Splendor+ 2015 - present (temporary ride)
      Bajaj Pulsar AS200 - 16th September 2015 - present ride

      10 years into riding :D
      Live2Race. . .

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      • #4
        Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

        Won't it drain the battery too fast? You may wanna adjust the position of the spots as the light is causing glare, at least it appears so in the picture. Also how bright are LED fog lamps? I heard they produce around 200 lumen and only used for DRL or show-off function. BTW the picture showing comparison between LED and normal H3 is by Nd2Roam from ADVrider.


        @Rakesh Rok not possible without rewinding the stator since this setup will consume 55+55=110 watt which is way higher than stock 35 watt.

        second edit: Editing this post brought out the HTML codes
        Last edited by The Monk; 01-06-2014, 02:20 PM.
        I am back!

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        • #5
          Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

          Originally posted by Cleaner View Post
          Won't it drain the battery too fast? You may wanna adjust the position of the spots as the light is causing glare, at least it appears so in the picture. Also how bright are LED fog lamps? I heard they produce around 200 lumen and only used for DRL or show-off function. BTW the picture showing comparison between LED and normal H3 is by Nd2Roam from ADVrider.

          @Rakesh Rok not possible without rewinding the stator since this setup will consume 55+55=110 watt which is way higher than stock 35 watt.

          second edit: Editing this post brought out the HTML codes, looks like this forum script was coded by monkeys.

          The position of Spot lamps are changed according to your need, At one time you can even blind the Truck drivers and can even lit the front tyres only :P

          Well a single lamp can work on Unicorn because one Autopal lamp alone is much better than stock headlamp of unicorn. However 2 will be overkill for the electricals of Unicorn.
          Last edited by The Monk; 01-06-2014, 02:21 PM.

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          • #6
            Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

            Are the H3 LED bulbs available?
            How is the light output compared to the normal filament H3?
            Coz I do have a similar setup on C350 , those normal H3 consume lots of power and put a load on the battery.

            Comment


            • #7
              Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

              Originally posted by abhinavrakesh View Post
              The position of Spot lamps are changed according to your need, At one time you can even blind the Truck drivers and can even lit the front tyres only :P

              Well a single lamp can work on Unicorn because one Autopal lamp alone is much better than stock headlamp of unicorn. However 2 will be overkill for the electricals of Unicorn.

              Has anyone done this setup in Unicorn? please tell me the procedure to put a led auxillary lamp on Uni ad how to set it properly (Dont want to blind the on-coming drivers) for highway night driving

              Comment


              • #8
                Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

                Hi everyone.
                Few days back i installed led lights in my RX135 headlight. The lights came with driver of rating 8v to 18v. Wattage was 18w/24w. I directly installed it on the stock wiring i.e. not on battery. It works fine as the bike has a RR which converts the ac supply of alternator to dc which fluctuates with rpm. It flickers at idle but while riding gives constant output. Tried as i didn't want to spend on new battery. The logic was we get a dc supply through the RR and at idle the voltage is around 12v and on full Throttle it hardly exceeds 14v. So any led with drivers which include operating voltage of 12 to 14v will work directly. The only problem is get a led which combined with your headlight reflector gives good illumination. I used 3 sided Leds. The output is just better than stock. Focus issues basically. Will try on a clear lens round headlight to see if there is any increase.

                .................................................. ............
                MOON Ride - http://www.xbhp.com/talkies/showthread.php?t=30340
                One life to ride....

                Comment


                • #9
                  Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

                  Originally posted by abhinavrakesh View Post
                  Hi Guys,

                  Just installed Auxiliary Lights on my Classic 350 and the Light is amazing. Purchased Pair of Original Autopal Spot Lamp from Kasmere Gate. Pictures Below.

                  Cost of Lights Including Bulbs - 390Rs/-
                  Push Pull switch - 10 Rs (Autopal Switch)
                  Bulb Specification - H3 55W

                  One can also use LED H3 bulb in this dome. Thus will consume less power and pure white light. The bulbs are avalaible in Kasmere Gate, However I thought of giving normal bulbs a try.

                  Picture of H3 LED bulb at the end of Post.








                  Installed on the Crash Guard. I didn't find any clamps to attach these, So done 2 holes neatly in Crash Guard with my normal Drill.





                  Here is the Output.








                  Wiring Diagram Below. I have not connected this light with Ignition Switch as I don't want to mess up with Ignition switch, This Light can be used as removable lights. Don't want to fit it permanently on Bike. Lights can be removed easily simply by opening two nut bolts and disconnecting switch.



                  H3 LED Bulb and H3 Normal Bulb


                  Hi

                  I need your help. I am planning to install a Fog lamp to my Thunderbird on crash guard as you did for your C350.

                  Did you find any battery problem after fitting this to your C350?

                  I am looking to buy the below one but the thing bothers me is power output. Its rated as 55W and If I put 55*55=110w dont it drain the battery power?

                  FOG Lights FOR Royal Enfield Full Chrome Volga Brand | eBay

                  Please tell me Can I directly fit the above light without causing any harm to battery.

                  I am not greatly interested in LED white light instead I am ok to have LED yellow (normal stock light colour) if available.

                  Comment


                  • #10
                    Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

                    Originally posted by Drive_Responsibly View Post
                    Hi

                    I need your help. I am planning to install a Fog lamp to my Thunderbird on crash guard as you did for your C350.

                    Did you find any battery problem after fitting this to your C350?

                    I am looking to buy the below one but the thing bothers me is power output. Its rated as 55W and If I put 55*55=110w dont it drain the battery power?

                    FOG Lights FOR Royal Enfield Full Chrome Volga Brand | eBay

                    Please tell me Can I directly fit the above light without causing any harm to battery.

                    I am not greatly interested in LED white light instead I am ok to have LED yellow (normal stock light colour) if available.

                    Personally, I would advise against using such powerful lights.
                    Bikes are normally not designed to provide as much electrical power as cars.
                    This is why you see so many LED fog lamps on the market now days. LEDs consume much lower voltage.

                    I would recommend that you stick to LED fog lamps, and to keep it under 100W total lighting.
                    something like this should look similar to the look that you are going for, without the high power consumption
                    2 X COB Chip LED Projector FOR Royal Bike FOG Light DRL 6000K 10 Watt 12 Volt | eBay
                    Cree LED 15W FOG Light Lamp FOR CAR Bike Like Pure White HID Xenon Light 6000K | eBay

                    This is the LED fog lamp that I have running on my Impulse
                    Universal CAR 2X 18W Powerfull 6 Cree LED OFF Road Boat Spot FOG Light Lamp DRL | eBay

                    I will be soon uploading my own DIY on that including the wiring mod to combine the fog lamp switch into the headlight switch

                    Hope this helps
                    Rides:
                    Monsoon Ride 2014: Bangalore - Coorg
                    Monsoon Ride 2015: Gurgaon - Lansdowne
                    Diwali Ride 2015: Gurgaon - Mana/Badrinath

                    Races:
                    Maruti Suzuki Desert Storm 2016
                    Maruti Suzuki Dakshin Dare 2016

                    Bikes:
                    Hero Impulse 2014 - Present

                    Comment


                    • #11
                      Re: Install Auxiliary Lights on Motorcycle (With Wiring Diagram)

                      Originally posted by Rakesh Rok View Post
                      @abhinavrakesh to start with am a noob when it comes to electricals, so my query now is can I use this as a replacement to my headlights in my Honda Unicorn or am I expecting too much. . ?

                      Cheers!!!
                      As a general trend, you can use a similar setup in almost any vehicle. Most vehicles have some headroom between the power consumed by the vehicles electricals and the power generated by the ac generator. this surplus is used to charge the battery, and any extra over that is generally dissipated as heat through a load resistor.

                      However, I would recommend that as a general trend, do not add more than 40-60W over the existing electricals, be it mobile chargers, aux lights, etc. and even if you do, try not to use all of it at once.

                      for example, on my impulse, i have LED aux lights that total to 36W. but i do not use these all the time at night. only when i need to. this has 2 advantages
                      1) less power consumption
                      2) i let my eyes stay adapted to the low light conditions. I only turn on the aux lights when I need to see more/better. eg. just after getting blinded by oncoming headlights or after entering an unlit stretch of road after riding on a road with street lights

                      Originally posted by Drive_Responsibly View Post
                      Hi

                      I need your help. I am planning to install a Fog lamp to my Thunderbird on crash guard as you did for your C350.

                      Did you find any battery problem after fitting this to your C350?

                      I am looking to buy the below one but the thing bothers me is power output. Its rated as 55W and If I put 55*55=110w dont it drain the battery power?

                      FOG Lights FOR Royal Enfield Full Chrome Volga Brand | eBay

                      Please tell me Can I directly fit the above light without causing any harm to battery.

                      I am not greatly interested in LED white light instead I am ok to have LED yellow (normal stock light colour) if available.
                      I would say same applies to you. Adding 1 lamp would be OK, but adding both, I would say no.
                      This is one reason why LEDs are so popular for motorcycle lighting. They put out similar or more light with less heat and less power consumption.

                      Also, as a side note, I would recommend mounting lights higher up, like on handlebars. When mounting them on a lower part like engine guard/crashbars, the light hits the ground at a very shallow angle. this causes the light to spread out over a huge area, but the intensity at any given point is less due to this.
                      This is one reason why roof mounted aux lights are more common than bumper mounted lights in offroading. mounting them higher and pointing them down gives a smaller, but sharper and brighter beam.

                      Hope this is helpful
                      Rides:
                      Monsoon Ride 2014: Bangalore - Coorg
                      Monsoon Ride 2015: Gurgaon - Lansdowne
                      Diwali Ride 2015: Gurgaon - Mana/Badrinath

                      Races:
                      Maruti Suzuki Desert Storm 2016
                      Maruti Suzuki Dakshin Dare 2016

                      Bikes:
                      Hero Impulse 2014 - Present

                      Comment

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