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Disc brake pad changing in Cl350 and other similar bikes

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  • Disc brake pad changing in Cl350 and other similar bikes

    The Brake pads of the front disc brake are due for a replacement. Hence the DIY.

    Accessories required:
    1. Brake Pad Click image for larger version

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    Tools:
    1. 12.00mm socket
    2. Hammer
    3. Nose plier or cutting plier
    4. 3.50/3.00 mm rod.
    5. Water pump plier
    6. Tooth brush for cleaning.



    Process:
    1. Remove the 2 holding bolts using a 12.00mm socket Click image for larger version

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    2. After removing the bolts carefully remove the brake assembly from the disc pad.
    3. Remove the locking pin using a nose plier or a cutting plier. Click image for larger version

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    4. By using a 3.00 mm rod( I used a 3.00mm allen key) and a hammer gently tap the brake pad holding rod. The rod is locked by a spring clip at the end. Click image for larger version

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ID:	1995515 Click image for larger version

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    5. Now remove the floating holder for cleaning purpose. Click image for larger version

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    6. The main unit looks like this without the floating holder. Click image for larger version

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    7. Now using the water pump plier slowly push the pistons inside. Click image for larger version

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    8. Push the piston till it is fully flush with the surface. Click image for larger version

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    9. Use a soft tooth brush or a brake cleaner to remove all the dust from the callipers.
    10. Apply Silcone grease on both the sliding pins. Now assemble the floating holder. Click image for larger version

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    11. Now assemble the new brake pads and insert the locking pins also. Click image for larger version

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    12. Now push the brake pads apart so that it can be easily fitted on the disc rotor. Click image for larger version

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    13. Tighten the bolts and rotate the wheel and apply the brake and see if it functions properly. Click image for larger version

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    14. Comparison between the old and new pads. Click image for larger version

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ID:	1995524 Notice how one pad is wornout more than the other pad. I found out that one of the bolt were not tightened to the required torque. Well it is a royal Enfield. We expect such things to happen.
    15. Test ride the bike and see how it feels. It will be slightly spongy for about 20 to 30 kms and then the bite will be good.



    Warning: Do not depress the brake lever when the brake calliper is removed. It will push the pistons beyond return and brake fluid leakage is also a possibility.

    Disclamer: Please take all safety precautions while working and I am not responsible for any damage incurred please try the above on your own risk.

    Cheers,

    Mathews
    Last edited by accuengineer; 04-03-2017, 07:29 PM.

    Smile at everyone you meet and make someone happy.

    Its better to sweat than bleed!! "AGATT "




  • #2
    Re: Disc brake pad changing in Cl350 and other similar bikes

    DIY approved!

    Thanks for sharing.
    Got a $5 head? Get a $5 helmet.
    Because everyone who passes, isn't a martyr!

    Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
    Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
    ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
    P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

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    • #3
      Re: Disc brake pad changing in Cl350 and other similar bikes

      A bit if suggestuon, use silicon greese on the pins n pistons after cleaning the caliper.

      Sent from my XT1033 using xBhp Connect mobile app
      HYPERTHRUST CLEARED AND COUNTING
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