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KTM Duke 390 stock exhaust modification

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  • KTM Duke 390 stock exhaust modification

    Hi,

    Hope everyone is fine in this lockdown. Since I have ample time during this lockdown. My friend needed a workaround to eliminate his loud FFE in 390. So he was trying to modify his stock 390 exhaust.

    So we tried to search online how to modify one. No clues and no images of stock exhaust dissection. So we went ahead on dissecting ours.

    Click image for larger version

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    Voila

    Its a dual layer exhaust with MS internals having a thin layer of glasswool wrapped between inner and outer layer. With a large catcon built inside. So our moto was not make a full FFE. Rather eliminate the heavy baffles and use Stainless Steel as much as possible.

    Basically we'll increase the outlet diameter and remove the catcon completely.

    Will keep things posted here. As we proceed with the next process.
    Last edited by xBhp; 04-15-2020, 10:22 AM.

  • #2
    Re: KTM Duke 390 stock exhaust modification

    Thread approved.

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    • #3
      Re: KTM Duke 390 stock exhaust modification

      Thanks team!
      Originally posted by xBhp View Post
      Thread approved.

      Comment


      • #4
        Re: KTM Duke 390 stock exhaust modification

        Something i was planning to do.. Any progress on this?
        Dan

        http://www.soundcloud.com/danziie
        http://www.youtube.com/user/dreamgrowls

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        • #5
          Re: KTM Duke 390 stock exhaust modification

          Originally posted by Manoj Sivaraman View Post
          Hi,

          Hope everyone is fine in this lockdown. Since I have ample time during this lockdown. My friend needed a workaround to eliminate his loud FFE in 390. So he was trying to modify his stock 390 exhaust.

          So we tried to search online how to modify one. No clues and no images of stock exhaust dissection. So we went ahead on dissecting ours.

          [ATTACH]254135[/ATTACH]
          Voila

          Its a dual layer exhaust with MS internals having a thin layer of glasswool wrapped between inner and outer layer. With a large catcon built inside. So our moto was not make a full FFE. Rather eliminate the heavy baffles and use Stainless Steel as much as possible.

          Basically we'll increase the outlet diameter and remove the catcon completely.

          Will keep things posted here. As we proceed with the next process.
          Is it done ? Any updates?

          Comment


          • #6
            Re: KTM Duke 390 stock exhaust modification

            Originally posted by Themotoexorcist View Post
            Is it done ? Any updates?
            I screwed up with the welding part. I tried to use ARC welding which made blow holes on the exhaust. Please use these images to proceed with modification of your exhaust.

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