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Suzuki GS 150 refurbishing

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  • #1

    Suzuki GS 150 refurbishing

    Hello everyone,

    I own a Suzuki GS150 R which has been discontinued by Suzuki. I haven't used my bike for last 1.5 year, because I was not able to find its front sprocket and the old one has many broken teeth. Now after contacting many service centres, finally found the front sprocket and had it installed. Now I thought to rejuvenate my bike. Its self start is not working. Gear display is not working and many problems. I will update this thread with pictures as much as work I will do on it.
    Last edited by xBhp; 08-04-2020, 11:38 AM.
    Tags: None
  • #2
    re: Suzuki GS 150 refurbishing

    Thread approved.

    Comment

    • #3
      Re: Suzuki GS 150 refurbishing

      Originally posted by HelloKD View Post
      Hello everyone, I own a Suzuki GS150 R which has been discontinued by Suzuki. I haven't used my bike for last 1.5 year, because I was not able to find its front sprocket and the old one has many broken teeth. Now after contacting many service centres, finally found the front sprocket and had it installed. Now I thought to rejuvenate my bike. Its self start is not working. Gear display is not working and many problems. I will update this thread with pictures as much as work I will do on it.
      Welcome to Xbhp . Am looking forward for your report/experiences/photos! Is the refurbishing in-process or over? Many parts can be swapped with other brands.

      Comment

      • #4
        Re: Suzuki GS 150 refurbishing

        Thank you for the approval of the thread.
        Originally posted by xBhp View Post
        Thread approved.

        Comment

        • #5
          Re: Suzuki GS 150 refurbishing

          I have recently repair the wiring of the bike by using the wiring diagram and self start has been started working. I used extra wire 0.75 sq mm and heat shrink tubes. For gear display i have made some efforts on meter console of the bike by making some track which were damaged in an accident. Click image for larger version Name: IMG_20200703_194927_1.jpg Views: 1 Size: 22.2 KB ID: 1971936Click image for larger version Name: IMG_20200703_194932_1.jpg Views: 1 Size: 20.9 KB ID: 1971937Click image for larger version Name: IMG_20200703_194944_1.jpg Views: 1 Size: 20.7 KB ID: 1971938Click image for larger version Name: IMG_20200704_081135.jpg Views: 1 Size: 21.9 KB ID: 1971939

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          • #6
            Re: Suzuki GS 150 refurbishing

            Made 6 tracks in this PCB. only 3rd gear display is not working. All others are working fine.Click image for larger version Name: IMG_20200718_101217.jpg Views: 1 Size: 21.2 KB ID: 1971943

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            • #7
              Re: Suzuki GS 150 refurbishing

              Changed the stock indicators to led indicators.Click image for larger version Name: IMG_20200718_194939.jpg Views: 1 Size: 19.0 KB ID: 1972049Click image for larger version Name: IMG_20200718_194957.jpg Views: 1 Size: 18.4 KB ID: 1972050Click image for larger version Name: IMG_20200719_091252.jpg Views: 1 Size: 20.3 KB ID: 1972051

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              • #8
                Re: Suzuki GS 150 refurbishing

                Facing a problem of starting the bike sometimes, specially in the morning and sometimes at the stop light when i turned off the engine, had to use the choke. So decided to clean the carburettor. But still facing the issue. It started when i cleaned the spark plug of the bike.
                Any suggestions/ recommendations ?Click image for larger version Name: IMG_20200828_103207_1.jpg Views: 1 Size: 21.2 KB ID: 1972052Click image for larger version Name: IMG_20200828_103214.jpg Views: 1 Size: 21.2 KB ID: 1972053

                Comment

                • #9
                  Re: Suzuki GS 150 refurbishing

                  This problem started when i cleaned the spark plug last week.
                  Originally posted by HelloKD View Post
                  Facing a problem of starting the bike sometimes, specially in the morning and sometimes at the stop light when i turned off the engine, had to use the choke. So decided to clean the carburettor. But still facing the issue. It started when i cleaned the spark plug of the bike.
                  Any suggestions/ recommendations ?[ATTACH]255444[/ATTACH][ATTACH]255445[/ATTACH]

                  Comment

                  • #10
                    Re: Suzuki GS 150 refurbishing

                    Originally posted by HelloKD View Post
                    Facing a problem of starting the bike sometimes, specially in the morning and sometimes at the stop light when i turned off the engine, had to use the choke. So decided to clean the carburettor. But still facing the issue. It started when i cleaned the spark plug of the bike.
                    Any suggestions/ recommendations ?[ATTACH]255444[/ATTACH][ATTACH]255445[/ATTACH]
                    Have you adjusted the AFR and idle rpm?

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                    • #11
                      Re: Suzuki GS 150 refurbishing

                      I have adjusted both but the problem remains same. Once i start the bike with choke, after turning off choke, it works fine.
                      I tightened the screw fully and then unwound it for 4 rounds. And for idle throttle, i adjusted rpm accordingly.Click image for larger version Name: IMG_20200828_220337.jpg Views: 1 Size: 21.3 KB ID: 1972056

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                      • #12
                        Re: Suzuki GS 150 refurbishing

                        Originally posted by HelloKD View Post
                        I have adjusted both but the problem remains same. Once i start the bike with choke, after turning off choke, it works fine.
                        I tightened the screw fully and then unwound it for 4 rounds. And for idle throttle, i adjusted rpm accordingly.[ATTACH]255448[/ATTACH][ATTACH]255449[/ATTACH]
                        Are you cranking the bike by applying some throttle. Try starting the bike without any throttle inputs. Also make the idle AFR a little more rich and see what happens.
                        Exploring South India
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                        • #13
                          Re: Suzuki GS 150 refurbishing

                          I will try to make AFR a little rich.

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                          • #14
                            Re: Suzuki GS 150 refurbishing

                            I have made AFR a little rich and increased the idle rpm also. 1.5 to 1.8 was the result of rpm. Bike response was good during self start. Please tell me the idle rpm for this bike. Earlier i was getting 53 -56 km mileage. Lets see what will be the results after this.Click image for larger version Name: IMG_20200913_074145.jpg Views: 1 Size: 21.1 KB ID: 1972134

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                            • #15
                              Re: Suzuki GS 150 refurbishing

                              Originally posted by HelloKD View Post
                              Please tell me the idle rpm for this bike.
                              When the engine is at operating temperature/warm: 1400-1600 rpm is the recommended idle range.

                              Comment

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