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ZMR refuses to start

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  • #16
    Teeth were damaged....

    Originally posted by Above_All View Post
    Starter changed what the problem in it ? is it only spins without spinning engine to start ? if so then it is problem of its spinner mechanism gear ( called as bentex ) teeth are out of shape , occured on old bikes or due to irregular fitting .
    Please share some more details .

    Yes as psr sir said post details so it would be helpful for other user's too.
    @Above All - Yup, you guessed it right. The teeth (bentex) were damaged. It may have occurred when they'd checked the starter for the same problem during the last service.
    @psr sir - now the bike is like new. Even after a full night of heavy downpour (Chennai ), it takes just one click to roar to life...
    Got a $5 head? Get a $5 helmet.
    Because everyone who passes, isn't a martyr!

    Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
    Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
    ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
    P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

    Comment

    • #17
      Originally posted by Divya Sharan View Post
      @Above All - Yup, you guessed it right. The teeth (bentex) were damaged. It may have occurred when they'd checked the starter for the same problem during the last service.
      @psr sir - now the bike is like new. Even after a full night of heavy downpour (Chennai ), it takes just one click to roar to life...
      Glad to know the part you changed ,had settled the problem ....and thanks for the info.
      When Was The Last Time,You Did Something For The First Time.

      Comment

      • #18


        Originally posted by psr View Post
        Glad to know the part you changed ,had settled the problem ....and thanks for the info.
        Got a $5 head? Get a $5 helmet.
        Because everyone who passes, isn't a martyr!

        Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
        Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
        ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
        P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

        Comment

        • #19
          Originally posted by Divya Sharan View Post
          Mods, please close the thread. Problem has been solved.
          [starter changed - bike thrives in one click... ]
          Divya,
          Good to hear that the problem has been Resolved.
          Seems the SVC guys had bungled it initially, change the SVC.

          Or else you are one of the unluckiest rarest guy to face it.

          All is well that ends well..........
          34567 kms and ZMR sold :(

          Comment

          • #20
            muchas gracias mi Amigo
            Last edited by psr; 11-28-2011, 07:59 PM.
            When Was The Last Time,You Did Something For The First Time.

            Comment

            • #21
              Originally posted by Divya Sharan View Post
              @Above All - Yup, you guessed it right. The teeth (bentex) were damaged. It may have occurred when they'd checked the starter for the same problem during the last service.
              Good that you got it changed , but did you observed the teeth of engine in which the bentex teeth gets engage to start bike , i don't think it would be done but there would be chances that the faulty bentex made some damage to them also . Is your bike starts quickly then don't worry for it .

              Comment

              • #22
                Engine teeth in good health.

                Originally posted by Above_All View Post
                Good that you got it changed , but did you observed the teeth of engine in which the bentex teeth gets engage to start bike , i don't think it would be done but there would be chances that the faulty bentex made some damage to them also . Is your bike starts quickly then don't worry for it .
                I enquired for the same. The SVC guys said that the engine teeth are just fine. No damages done there. And since the bike starts at a single touch, I don't think I've an option to complain.
                Got a $5 head? Get a $5 helmet.
                Because everyone who passes, isn't a martyr!

                Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
                Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
                ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
                P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

                Comment

                • #23
                  Re: ZMR refuses to start

                  Hello Guys,

                  First of all thank god I found this thread, So the problem with my bike is that it doesn't start sometimes like when I start from my home it starts instantly but after stopping for a while, it refuses to start after. I checked the battery, replaced it for self satisfaction but the problem still lasted. Now sometime it starts in the first push & somtimes doesn't. What should be the problem..? I noticed one thing that the sound that comes (fuel pump motor I think) when we start the ignition stops completely sometimes. other all things are normal. What to do..? sometimes it stops in middle of the way to my office which is very embrassing.

                  Please help somebody..
                  @Above_All
                  @                  psr
                  @                  Divya Sharan

                  Comment

                  • #24
                    Re: ZMR refuses to start

                    Originally posted by KzyKx View Post
                    Hello Guys,

                    First of all thank god I found this thread, So the problem with my bike is that it doesn't start sometimes like when I start from my home it starts instantly but after stopping for a while, it refuses to start after. I checked the battery, replaced it for self satisfaction but the problem still lasted. Now sometime it starts in the first push & somtimes doesn't. What should be the problem..? I noticed one thing that the sound that comes (fuel pump motor I think) when we start the ignition stops completely sometimes. other all things are normal. What to do..? sometimes it stops in middle of the way to my office which is very embrassing.

                    Please help somebody..
                    @Above_All
                    @                    psr
                    @                    Divya Sharan
                    Check your fuse box, replace any faulty fuse especially the ignition fuse.
                    Had faced similar issues, after deep diagnosis the culprit was the fuse!
                    Let me know if it solves the issue

                    Comment

                    • #25
                      Re: ZMR refuses to start

                      Originally posted by Lone7raveller View Post
                      Check your fuse box, replace any faulty fuse especially the ignition fuse.
                      Had faced similar issues, after deep diagnosis the culprit was the fuse!
                      Let me know if it solves the issue
                      ThankYou for the suggestion, my mech. guy checked the whole wiring, relay, fuse. No problem thare, the problem is with fuel pump [emoji17]. I had a very strong doubt about it, and here it is.. nightmare for every ZMRian. The motor inside the pump got chocked and wasn’t able to build pressure. It was due to water (or any other substance like carbon something they say) was found inside the tank. The mechanic has ordered some after market pump compatible with ZMR, let’s se how does it performs. Feeling very bad about my original part got dead, now scared of lack of performance from new one. [emoji853][emoji853]

                      Comment

                      • #26
                        Re: ZMR refuses to start

                        Glad you were able to find the issue.
                        Faulty fuel pump is one heck of a night mare for zmr owners out there, considering the price and availability.
                        Although after market pumps are available the main issue to be noted is the pressure. 32 psi is the required pressure. If your mech guy can find anything that lasts long and makes the required pressure, you are good to go.
                        I've been using a aftermarket pump for 2 years now.
                        No power drop or missing issues, bought it from a local store for 3.5k.

                        Comment

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