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Unicorn converted to DC Headlight. Help to increase battery charging rate.
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Abhijeet's idea is what works (seen it working in coupla bikes). And then you buy a UPS battery and live happily ever after (2 years, some 25k km and still going on and on and on)http://www.bikenomads.com/wiki/index.php/Leh - All you ever need to know about getting Leh'd.
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AFAIK the more number of times charge n discharge occurs the longer the battery life.Originally posted by abhijeet080808 View PostIt will work. Beam will be steady and bright. But, too much charging and discharging lowers battery life. If you see, the situation is same as before. Earlier the bulb ran on direct ac, now it is on dc through the battery. But power is same. So, constant charging and discharging will occur. But due to the additional charge it is getting, the battery will not discharge like before. Routing through the battery may also induce ac-to-dc conversion losses.
To sum it up - shorter battery life. How much shorter can only be answered from experience.
ps - Not speaking from experience. Only a theoretical reply.
Infact i have a Bullet 350 (My Dad's) from 1980. He is the first owner and believe it or not, the battery lasts for atleast 5 years. I know it doesn't have self start but Bullet doesn't start with Kick as well if there is no battery.
In case if battery loses life then why not Amaron which comes with 30months replacement guarantee + 30months prorate warranty.
Even a 35w Halogen bulb will dry the battery when running on DCOriginally posted by abhijeet080808 View PostI don't understand. Stock bulb is 35W and HID is also 35W. So, how does discharge occurs? The stock bulb run on DC correct? You just connected the HID in place of stock bulb using power from the same source? No relay stuff to battery done right?
And are you sure your HID is 35W?
Bro, just a question. What will happen if u connect LED's directly withOUT Bridge Rectifier??Originally posted by abhijeet080808 View PostNot possible? Why? I my self converted it to DC to run LEDs for my tail lamp.. not tried with HID though!
I had connected it earlier and the LED's worked fine. Only thing i noticed was - I had to connect -ve of LED to +ve of AC and +ve of LED to ground. It works. Try it if u have doubt

HiD needs DC supply, don't ever try running on AC. HiD will blow off if there is fluctuation in power supply. AFAIK that is the reason ballast is given too.Last edited by Shreeni0403; 05-16-2009, 01:26 AM.
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I have saw people doing it for P150 and P180 so it may fit to P200 as well but that will increase only the alternator current. Not the current to batteryOriginally posted by A@shIsh View PostIts P200 and not P220....stock headlight of P200 runs on AC current
any solution? can i use the avenger's or P220's rectifier unit?
WILL it fit perfectly in P200?
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And yeah, avy 180 coil will not increase current to battery.Originally posted by Shreeni0403 View PostAFAIK the more number of times charge n discharge occurs the longer the battery life.
Infact i have a Bullet 350 (My Dad's) from 1980. He is the first owner and believe it or not, the battery lasts for atleast 5 years. I know it doesn't have self start but Bullet doesn't start with Kick as well if there is no battery.
AFAIK batteries have limited numbers of charge-discharge cycles.
In case if battery loses life then why not Amaron which comes with 30months replacement guarantee + 30months prorate warranty.
Yeah.. that is a good idea. Amaron will be of help here
Even a 35w Halogen bulb will dry the battery when running on DC
Yeah i was confused there. Thought P200 runs on DC
Bro, just a question. What will happen if u connect LED's directly withOUT Bridge Rectifier??
I had connected it earlier and the LED's worked fine. Only thing i noticed was - I had to connect -ve of LED to +ve of AC and +ve of LED to ground. It works. Try it if u have doubt

If you connect LEDs to AC they will blink ON and OFF at the frequency of the AC supply. As this frequency is too high, human eyes can not detect this blinking. Instead it sees that the LED is dim. And if you use AC, it does not matter where you connect the +ve and where the -ve. Because AC means reversing polarity once every cycle. If you had to connect the LEDs in a particular way to make them glow, then it must be DC power supply.
HiD needs DC supply, don't ever try running on AC. HiD will blow off if there is fluctuation in power supply. AFAIK that is the reason ballast is given too.
Ballast boosts 12V DC to about 70V or so. This is needed by the HID lamp.And yes it will certainly blast if connected directly to AC.Your biking tells a lot about the person you are!
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Originally posted by Shreeni0403 View PostI have saw people doing it for P150 and P180 so it may fit to P200 as well but that will increase only the alternator current. Not the current to battery
thats sad....i better buy a DC bike then as i cant live without the HID...i am addicted now
bajaj please launch the ninja
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Just an idea, don't know how well it ll be useful
AFAIK we get 1 Xenon and 1 Halogen on bikes.
Isn't it possible to make that Halogen work on AC and HiD on DC
In other words (for non HiD), 1 beam on AC and 1 beam on DC
Low beam on AC to use in city conditions and High on DC for Highway riding. Isn't it a good idea

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Yeah.. that's something new. I should work - as long as you don't get addicted to the HID!Originally posted by Shreeni0403 View PostJust an idea, don't know how well it ll be useful
AFAIK we get 1 Xenon and 1 Halogen on bikes.
Isn't it possible to make that Halogen work on AC and HiD on DC
In other words (for non HiD), 1 beam on AC and 1 beam on DC
Low beam on AC to use in city conditions and High on DC for Highway riding. Isn't it a good idea

Your biking tells a lot about the person you are!
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I assume it's not too late to reply to the thread, and also almost everybody has overlooked a simple approach to DC lighting.. (i'm Assuming)
I hope that my solution works our for all of your battery problems, HID setups in most cases.
My Bike is UG III Pulsar 180, an HID setup with full bike on DC, modified by me, tested at 18,380 ft, and about 20K Kms with this setup.
Especially for most of the P200, P150 and P180 users, I have observed, the local mechs who install the HID's and make bike DC, leave the Current going to Headlight dormant!
It's simple and atleast works on Pulsars UGIII.
(1) For any bike, just put the wire going to headlamp directly to the battery.
(2) Put a bridge rectifier, on the wire which was going to the bulb, and instead re route it to the battery, this gives extra current to the battery.
(3) This works and there's no need to rewind or do any thing with the coil.
Simple, Cost Effective, and does affect battery, atleast in case of 9AH.
This setup is best for HID, but works also for 55W bulbs, as the combined capacity of Normal Battery Charging (15W) + Custom made Rectifier (35W) puts up a healthy 50 W.
If this setup had not already been discussed I will elobrate more on it.Been There, Done That; Better!
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This is what I have been saying. But, I do not have any circuit. Can you please share your circuit? Also, how did you combine the Battery DC and Rectifier output and power the bulb?Originally posted by rahuldevnath View PostI assume it's not too late to reply to the thread, and also almost everybody has overlooked a simple approach to DC lighting.. (i'm Assuming)
I hope that my solution works our for all of your battery problems, HID setups in most cases.
My Bike is UG III Pulsar 180, an HID setup with full bike on DC, modified by me, tested at 18,380 ft, and about 20K Kms with this setup.
Especially for most of the P200, P150 and P180 users, I have observed, the local mechs who install the HID's and make bike DC, leave the Current going to Headlight dormant!
It's simple and atleast works on Pulsars UGIII.
(1) For any bike, just put the wire going to headlamp directly to the battery.
(2) Put a bridge rectifier, on the wire which was going to the bulb, and instead re route it to the battery, this gives extra current to the battery.
(3) This works and there's no need to rewind or do any thing with the coil.
Simple, Cost Effective, and does affect battery, atleast in case of 9AH.
This setup is best for HID, but works also for 55W bulbs, as the combined capacity of Normal Battery Charging (15W) + Custom made Rectifier (35W) puts up a healthy 50 W.
If this setup had not already been discussed I will elobrate more on it.Your biking tells a lot about the person you are!
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Basically the coil, provide current for Battery (A) and separately for the Headlamp (B). The best part is that a DC setup is actually much simpler than AC, so i really didn't get the idea behind Indian bikes being AC.
Nevertheless simply cut the wire going to Headlamp, put a rectifier re-route it to the battery.
The problem is only with Pulsar UGIII family. As you put the wire going to BCU on battery, the self-start won't work. Workaround? Put a switch. Off before you start and then switch on after the bikes starts. But in my case I have installed a relay, which had been discussed earlier on the forum. Switching off and on is quiet cumbersome in stop-n-go city traffic, a relay works best.Been There, Done That; Better!
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Thanks for the circuit. One problem - when the bulb is switched off, the battery will be overcharged due to current from the bridge rectifier. Maybe install a switch between the bridge rectifier and the battery and switch it off when not using the headlight.Originally posted by rahuldevnath View Post
The Original Wiring

The Modified WiringLast edited by abhijeet080808; 05-18-2009, 02:28 PM.Your biking tells a lot about the person you are!
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I was also unsure about the effect of overcharging the battery. My Exide battery lasted 2 years on this setup before dying out. That's at least 12,000Kms of night riding! But in case, a switch can be provided in between the rectifier, to prevent overcharging. Although there are numerous other ways to stop overcharging, complex circuits tend to be unreliable on a bike, prone to heat, water and cold.Thanks for the circuit. One problem - when the bulb is switched off, the battery will be overcharged due to current from the bridge rectifier.
BTW it was easy to build the rectifier, but took some time to get the best circuit, which is reliable. My rectifier went kaput 2 times, after which the final design worked. And yes it's tested in -10 degrees to +45 Degress Celcius, with ice, water put in! Non-stop night riding for 10 hours!
And most important, a LEAD-ACID Battery will die, under deep discharge, even 3-4 deep discharge will kill the battery. So the option of charging the battery daily is not advisable.Been There, Done That; Better!
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That Black thing is the housing for Rectifier + relay. It charges the battery as well as automatically switches the bike to DC, as soon as the bike is switched on and vice versa!
The rectifier diodes have to be bigger IN4007 won't work, even after that the diodes will heat up a lot, a smart design with a heat sink, will do the trick. It may sound complex but it's easy one time effort!Last edited by rahuldevnath; 05-18-2009, 02:36 PM.Been There, Done That; Better!
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