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HELP!!!!Piston seizures after rebore on 4 stroke!!

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  • HELP!!!!Piston seizures after rebore on 4 stroke!!

    So this is the first bore with a new piston.
    Yesterday I idled it for sometime and took it out for a break-in run but experienced multiple seizures as it warmed up!!!
    Also, sometime later lots of white smoke started coming from exhaust
    I got the rebore done because I faced same problem earlier too..
    Now I suspect that maybe oil is burning but the levels are not going down...
    Please someone help me with this issue!!!

  • #2
    Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

    Query Approved

    Please provide a bit more history of the bike, the model etc.
    Biking is not about what you have between your legs, its all about how well you use it!!!!!!!

    Give your details here if you want to help your fellow xBhpian stranded in your city

    Touring Blog: Cycling in Mongolia!

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    • #3
      Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

      The bike is a yamaha libero from 2004
      It is a 105cc bike

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      • #4
        Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

        Can oil leak into the combustion chamber from the head gasket?

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        • #5
          Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

          Originally posted by ride4life View Post
          So this is the first bore with a new piston.
          Yesterday I idled it for sometime and took it out for a break-in run but experienced multiple seizures as it warmed up!!!
          Also, sometime later lots of white smoke started coming from exhaust
          I got the rebore done because I faced same problem earlier too..
          Now I suspect that maybe oil is burning but the levels are not going down...
          Please someone help me with this issue!!!
          This is common with run in of 2 strokes especially old ones like yezdi. If it happens in a 4 stroke it means your bore is not rebored properly and the liner is oval.
          Piston may run lopsided and heat up more leading to a seizure.
          My suggestion get a new bore kit and redo the valve oil seals too

          CHEERS
          Yamaha RXZ 5 speed (sold)
          Bajaj Pulsar 220 DTS fi( sold)
          Bajaj Discover 112(2006)
          Yamaha R15 V2(2011)
          Yezdi 250 model B(1978)
          RX 135 4 speed(1998)
          Yamaha Rajdoot 350(1989-unrestored)
          Bajaj Pulsar 220 DTS-i (2011)Crashed and sold :'(
          Bajaj Pulsar 220 DTS-i (2009-Fastest Indian)

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          • #6
            Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

            Thanks for your reply.
            I checked the valve oil seals and piston rings but could not find any issue with them.
            I do know that the oil is entering from the gasket which I replaced two times but cannot get the oil to stop.
            The seizures are just because the piston rings are not seated yet and I did notice that the seizures are getting less and less after every ride.
            My main issue now is the oil leakage.

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            • #7
              Re: HELP!!!!Piston seizures after rebore on 4 stroke!!

              I was thinking if I could fit the stock ybr125 cylinder kit on this bike. Any suggestions please 😀😀

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