Since my bike has an AC+DC setup the headlight brightness varies with RPM. While doing slow turns at night in unlit areas, riding slowly towards a speed breaker, etc... there is insufficient lighting. The probable response i will get now is "Convert to all DC" or "Convert to DC HL". Neither are viable for me as they require permanent changes to the bike. I have to keep the bike stock, and i have to make sure any changes are reversible.
Now for a few weeks this idea has been simmering in my mind. High Power LEDs connected directly to the battery, independent of the bikes electrical system. Please give ideas, criticisms, shortcomings, negetive aspects, suggestions, etc... Anything that i haven't thought of, or why it won't work. I would like to make it clear that, this is, in no way, a replacement for the headlights.
Here is a basic design outline.
Components: HPLEDs, wire, switch, ring terminal to connect wire to battery, some soldering work, epoxy glue, and a custom fabricated aluminium mounting.
Rough details: The mounting i have in mind is a simple piece of aluminium almost exactly like the front registration plate and will be fixed right below it using its bolts. I have attatched a picture for explaination. I expect to cut this from a ~2mm thick sheet of aluminium. The HPLEDs come mounted on a star shaped heatsink. These can be fixed to the aluminium mount using epoxy resin glue like Araldite, J B Weld, etc.... The mounting will be smaller in practice because the HPLEDs are just around 2x2 cm.
The voltage of the 1W HPLED is 3.1V - 4V so 4 of them in series will be 12.4V - 16V. It will be perfect when connected to the battery as the battery is always above 12V and even when it is being charged at high RPMs the voltage will not reach 16V.
HPLEDS can have a efficacy of anything between 40lm/W - 120lm/W. The average halogen lamp having 12-35 lm/W and HIDs having 85-150 lm/W. LEDs are more comfortable with repeating On/Off cylces too. I will post more details soon. In the mean time please post any flaws or any suggestions.


What about LED alignment and heat-sinking? Would it not be too cumbersome? 
It is rated at 1A max. Upto .5A is safe without heatsinks.

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