Originally posted by shoeb2015 View Post
DIY Blinker Buzzer Installation /Blinker Relay Replacement for XTREME

Tools required :
A 10mm T-spanner / Socket with extension.

Parts Required :
A buzzer. (I bought a TOP buzzer for Rs.20/-)
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Time Required :
Less than 5 minutes.

Procedure :

STEP 1: Remove the two bolts holding the headlight assembly. These are the bolts you will need to adjust if your headlight beam is facing upwards and downwards. There is a small index mark which helps in maintaining the factory adjustment.

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STEP 2: Once these bolts are removed,gently lift the headlight assembly's bottom away from the bike then while holding it from the bottom,push it up toward the meter/sky . The headlight assembly's upper portion rests on two mounting and if you have any trouble removing these then the plastic covers just beside the meter can be removed by un-screwing two screws for each cover.
It rests on these mountings and has a rubber bushing which prevents the headlight/visor assembly from rattling.

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STEP 3: Put a clean cloth on the fender/mudguard (To prevent scratches)and allow the headlight assembly to rest on it while you disconnect the connector to the headlamp/blinkers.

STEP 4: Locate the winker relay and remove its connector by just pulling it.

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STEP 5: Strip the ends of the wires of the buzzer and just put in into the connector and re-install the connector to the relay. Reconnect the wiring to the headlight assembly and activate the turn indicator. If there is no sound then just reverse the wires of the buzzer connected to the relay.
There is a double sided tape pre-installed to the backside of the buzzer . I stuck the buzzer onto the lower side of the meter assembly,safe from water spray.
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STEP 6:Check the headlight's wiring and whether all the blinkers are working properly.

STEP 7: Mount the headlight assembly onto its mounting and make sure the rubber bushings are intact.

STEP 8: Re-install the bolts and make any adjustments.

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DONE ! It is much simpler than what it looks,I did it in 3 minutes FLAT !
Attached Files