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The Most Powerful 2-Stroke Engine Ever Built - W�rtsil� RT-flex96C

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  • The Most Powerful 2-Stroke Engine Ever Built - W�rtsil� RT-flex96C

    Hi Guys,



    Yes, its about the biggest & most powerful 2-Stroke Engine ever to be produced by Wartsila and its application is for the powerplant in the ship named Emma Maersk. This is truly a remarkable achievement as far as Engineering is concerned.

    Before I start off with the specification and other technical aspects of this Engine, I would like to share some practical application of IC Engines used in Ships. With a PG in Power Electronics Engineering I do know quite a few things about how ships & locomotives work, hence same thing I will be penning down here.


    Use of IC Engine in Ships:

    An I.C Engine (2 or 4 Stroke) typically runs with Diesel fuel (as is the case with typical DG sets for Islanded Power plant application) is mechanically coupled to an A.C Generator (3-Phase Alternator) which is typically of similar rating as compared to I.C engine (Kilo Watt Power). This A.C generator normally generates the required power at 11,000 Volts & this is fed to a step down transformer and at the secondary we get voltage of any choice. This voltage is then fed to a small sub-station which is basically a distributing network to other electrical loads. One such load is a variable frequency drive (a.k.a frequency converter or VFD) which basically takes in fixed-voltage and fixed-frequency and converts to variable-voltage and variable-frequency output (VVVF). This VVVF output is fed to an A.C Motor & thus speed control of which is easily achieved. This Motor is coupled to the Azipod propulsion system which is basically the drive train in the ship. Pretty much similar concept is used in Locomotives as well (Diesel-Electric traction) wherein the traction motors are fed through similar I.C engine + A.C Generator combination, which are coupled to the wheels of the engine via gearbox.

    Hence these I.C engines power the Drive train (Azipod in case of ships & wheels in case of locos) indirectly. The A.C generator is also used to power other accessories on ship such as the HVAC unit, hotel load, other auxiliary equipments.


    Some Facts about this 2-Stroke Engine:





    It is available in 6 through 14 cylinder versions, all are inline engines. These engines were designed primarily for very large container ships. Ship owners like a single engine/single propeller design and the new generation of larger container ships needed a bigger engine to propel them.

    Fuel consumption at maximum power is 0.278 lbs per hp per hour (Brake Specific Fuel Consumption). Fuel consumption at maximum economy is 0.260 lbs/hp/hour. At maximum economy the engine exceeds 50% thermal efficiency. That is, more than 50% of the energy in the fuel in converted to motion. Even at its most efficient power setting, the big 14 consumes 1,660 gallons of heavy fuel oil per hour.

    Technical Specification of

    engine configuration
    turbocharged two-stroke diesel straight engine, 6 to 14 cylinders

    cylinder bore
    960 millimetres (37.79 inches)

    piston stroke
    2500 millimetres (98.42 inches)

    engine displacement
    1820 litres per cylinder (111,063 cubic inches)

    engine speed
    revolutions per minute

    torque
    revolutions per minute

    mean effective pressure
    1.96 MPa @ full load, 1.37 MPa @ maximum efficiency (85% load)

    mean piston speed
    8.5 metre per second

    specific fuel consumption
    171 g/() (126 g/(bhph), approx. 3.80 litres per second

    power
    up to 6030 kW per cylinder, 36,180 to 84,420 kW (49,200 to 114,800 bhp) altogether

    power density
    29.6 to 34.8 kW per tonne, 2301 tonnes for the 14 cylinder version

    amount of fuel injected in a single cycle of single piston
    ~160 grammes @ full load

    Hope you all had a good experience reading about this engineering marvel.

    With Regards,
    - Karthik..


    TEAM ENERGY INDUCTION

    www.teamenergyinduction.in

    www.youtube.com/channel/UChH1uoyrjGRxnd2h5p075VQ

    www.facebook.com/groups/125955454213254/

  • #2
    Topic Approved.
    :)

    Comment


    • #3
      Wow...That's one huge 2 stroke engine !!

      Great info. Thanks Karthikdattag.

      Comment


      • #4
        When you post there kind of things please mention SOURCE.

        i have seen it in Discovry,
        and the engine is realy mamoth size.
        Just imagine a 5story engine churning out tons of bhp's, what a sight it will be!

        Comment


        • #5
          Wonder how much 2T oil it needs!

          Comment


          • #6
            Originally posted by Bladerunner View Post
            Wonder how much 2T oil it needs!
            2-stroke deisels do not need 2-t Oil. It has a slightly modded splash and pressure feed type lubrication seen on most 4 strokes.
            02 Qualis GS
            03 Zen Carbon
            62 Jawa 353 "Tank Switch"
            83 RD350 HT
            87 Yezdi 350 Twin
            99 Yamaha YBX
            03 RXZ 5-speed
            08 Suzuki Access
            None Sold!!! All in the Stable

            Comment


            • #7
              Originally posted by joeprodigy View Post
              Wow...That's one huge 2 stroke engine !!

              Great info. Thanks Karthikdattag.
              Now THAT's the engine I want for my project cafe racer!!!!
              02 Qualis GS
              03 Zen Carbon
              62 Jawa 353 "Tank Switch"
              83 RD350 HT
              87 Yezdi 350 Twin
              99 Yamaha YBX
              03 RXZ 5-speed
              08 Suzuki Access
              None Sold!!! All in the Stable

              Comment


              • #8
                I have worked on this engine !!!!

                Comment


                • #9
                  Originally posted by vikas_r15 View Post
                  I have worked on this engine !!!!

                  Hi, can you please share your personal experience with this machine.
                  TEAM ENERGY INDUCTION

                  www.teamenergyinduction.in

                  www.youtube.com/channel/UChH1uoyrjGRxnd2h5p075VQ

                  www.facebook.com/groups/125955454213254/

                  Comment

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