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Pulsar 200NS: Removing Battery Saving Feature - Using lights without cranking!

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  • Pulsar 200NS: Removing Battery Saving Feature - Using lights without cranking!

    Greeting to all, especially fellow NSians!

    In my opinion, in this fabulous piece of machinery, perhaps the only irritating feature is the "Battery Saver"! Understandably Bajaj incorporated this feature to ensure your battery doesn't get drained unnecessarily considering it's heavy dependence on battery. For Non-NS bikers, who might be unaware, that in 200NS, unlike other DC bikes, the LCD Back light, Pilot lamps, rear tail lamp, number plate light and of-course the headlight doesn't work until the engine is switched on.

    Though it might be a nifty feature, god forbids, if you are stuck on a highway in the middle of the night without fuel! But thankfully, bypassing the "battery saver" is the easiest of all the mods and perhaps the most desirable as well!


    Total Cost, excluding the tools: NIL
    Time Required: 5 Mins

    So, before we start a few pointers:
    1. Bajaj has deliberately went ahead and installed a secondary relay (additional cost), just to ensure that a NS owner's don't misuse the battery. Why was it required only on this bike? Well, 200NS uses 8AH VRLA battery which is not easily accessible. Hence in case of any problems with the battery you are stuck!
    2. Under normal circumstances, the pilot lamps (if changed to LEDs) along with rear tail light and LCD backlight can remain on, only on battery for at least 20 mins, without any issues. With the headlight on, the safe zone is restricted to 5 mins.
    3. Officially it will void the electrical warranty of the bike.
    4. The procedure mentioned here is quiet simple, but rider has to be careful not to deep discharge the battery in any case.
    5. Even after the mod, the "kill" switch and "key" will still work they way it supposed to be, and will switch off everything when in "OFF" position.
    6. I have tested this setup for about 300Kms till now without any issues what so ever, but understand, modding in anyway is a "RISK" after all.
    7. 200NS has "LOW BATTERY" warning icon as well. However don't completely rely on it, as in most circumstances, by the time it flashes, your battery may not have enough power left to crank the engine.




    Tools Required.

    1. Spanner to open the front seat.
    2. A small wire.
    3. Insulation Tape



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    (1) Remove the Front Seat (with the help of a spanner), and locate the Relay.


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    (2) Remove the relay from the rubber plug.

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    (3) There are two ends of the relay. One with the "BLUE" plug (power for relay) and the other with "WHITE" plug. We need to strip the wires (Yellow-Blue and Purple) and short them in whatever way possible. Tape it properly with insulation tape, and install everything back the way it was.



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    (4) Eureka!

    I'm sure this would be the most practical NS mod!
    Been There, Done That; Better!

  • #2
    DIY Thread Approved
    Advice is a form of nostalgia.
    Dispensing it is a way of fishing the past from the disposal, wiping it off, painting over the ugly parts and recycling it for more than it's worth.

    Antz Travelz!! | South India Exploration Ride | Leh Triplog (Work in progress)

    Comment


    • #3
      A much simpler method to get the headlights of the 200NS to work without starting the engine is to just press the Pass Switch..!!

      The high beam, horn, turn indicators works without getting the engine started.
      Last edited by antz.bin; 11-07-2012, 03:22 PM.

      Comment


      • #4
        Originally posted by rahuldevnath View Post
        (3) There are two ends of the relay. One with the "BLUE" plug (power for relay) and the other with "WHITE" plug. We need to strip the wires (Yellow-Blue and Purple) and short them in whatever way possible.
        One noob question, can you please elaborate this point?
        Sarcasm is my automatic response to stupidity.

        Comment


        • #5
          Originally posted by Aditya N Bharadwaj View Post
          One noob question, can you please elaborate this point?
          Aditya, "short" is basically a term from "short circuit", that is simply the two wires supposed to be joined together, when it's meant to go through the relay to complete the circuit. From Wiki: Short circuit - Wikipedia, the free encyclopedia
          Been There, Done That; Better!

          Comment


          • #6
            Originally posted by Aditya N Bharadwaj View Post
            One noob question, can you please elaborate this point?
            What this means is to strip open the protective covering of the Yellow-Blue and Purple colored wires and join the copper/metal bit of all three together and seal the joint and any open copper/metal part properly using insulation tape

            Comment


            • #7
              It means, get the 3 wires to contact each other, ie remove the insulation on all 3 and make each wire touch each other, that is called shorting, and them in this case, apply insulation tape over it to hold it in that position.

              Cheers
              Ride Safe
              Krishna
              Originally posted by Aditya N Bharadwaj View Post
              One noob question, can you please elaborate this point?
              P.S: Good mod, never had thought of it that way, the highway thingy, seems this is a good mod after all, for night time travellers.
              --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

              Run-in Procedure | Power Loss Solutions | Riding Gears 101 | Biking Brotherhood

              P
              ulsar 220F
              |2013 Honda CBR250R|KTM Duke390|Yamaha R3|Yamaha R1|Triumph Tiger XRX

              Comment


              • #8
                When the engine is off if you switch on your head light and put it on high beam and press the pass switch...everything lights up including tail lights and console light

                this can be a temporary solution but one can follow the DIY if they want the setup permanently
                Pulsar 200NS parts list
                https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

                Comment


                • #9
                  Is NS supports whole night HID ??

                  Comment


                  • #10
                    Originally posted by mayank.travadi View Post
                    When the engine is off if you switch on your head light and put it on high beam and press the pass switch...everything lights up including tail lights and console light

                    this can be a temporary solution but one can follow the DIY if they want the setup permanently
                    I wonder whether this is a feature or a manufacturing defect!! It is a really odd way of getting the console to light up !!!
                    sigpic

                    Comment


                    • #11
                      Originally posted by killerrider View Post
                      Is NS supports whole night HID ??
                      Care to mention what's "whole night HID"
                      Been There, Done That; Better!

                      Comment


                      • #12
                        Hello friends,

                        I decided to try bypassing the battery saving feature. And now the lights and the horn work without having to start the engine.
                        But I decided to take a cleaner path to do this. I separated the white plug and inserted a bare wire to connect the two pins inside. And I connected the white plug back again.
                        By doing this we won't have to cut the original wires and lose the warranty.

                        When the next service is due all I have to do is to remove the bare wire. Leaves no traces of the bypass.
                        Your bike is a part of you....

                        Since Nov 2012: Pulsar 200NS
                        Jan 2009 to Nov 2012: Yamaha FZ18

                        Comment


                        • #13
                          Originally posted by rahuldevnath View Post
                          Greeting to all, especially fellow NSians!




                          [ATTACH=CONFIG]85743[/ATTACH]



                          I'm sure this would be the most practical NS mod!
                          What does 11.8 in your console indicate?
                          Last edited by The Monk; 04-05-2013, 12:38 PM. Reason: Removed extra pics

                          Comment


                          • #14
                            Originally posted by berudulom View Post
                            What does 11.8 in your console indicate?
                            That's the aftermarket Volt Meter
                            Been There, Done That; Better!

                            Comment


                            • #15
                              Originally posted by rahuldevnath View Post
                              Greeting to all, especially fellow NSians!



                              (4) Eureka!

                              I'm sure this would be the most practical NS mod!
                              Hey..thanks for the DIY....I would like to know how u put up that voltometer on ya bike...if u could provide a diy for that too for ya fellow pulsarians..
                              Last edited by The Monk; 04-19-2013, 02:37 PM.
                              Ride responsibly. You only have one life!

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