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DIY - Pulsar 200NS Engine Oil change

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  • DIY - Pulsar 200NS Engine Oil change

    Here You go... Step by step process for changing oil in Pulsar 200NS..

    Things needed:
    1.Engine oil - 1.2L (2 Bottles) I preffer Motul 5100 15w50 Semi-synth
    2.Funnel
    3.tub for draining oil
    4.spanner (Sorry didn't note the size thinks its 17 )

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    Step 1: Warm up the engine for 5 min and then switch it off and allow it to cool.

    Step 2: Locate the Drain bolt which is located at the left had side of the Engine.

    Step 3: Once located place the drain tub underneath and slowly loosen the drain bolt and let the drain bolt fall into the tub along with the oil.
    Note: Sorry forgot to take the pic before removing drain bolt

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    Note: There will be a white plug inside it.Dunno whats that,so dont wanna disturb that

    Step 4: Wait till all the oil gets drained...Just sit and watch how it flows

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    Step 5: Once everything is drained wipe the drain bolt with a clean cloth and tighten it ... Make sure you dont over tight it

    Step 6: Now remove the refill cap on the right hand side of the engine and place the funnel inside it.

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    Step 7: Pour the new oil through the funnel slowly and close the refill cap.
    Note: Motul bottles have level marker on one side,so you can pour 1.2 L exactly. Also the way they pack the oil is brilliant

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    Step 8: Pour the drained oil into the empty bottle and dispose it off properly or give it to a mechanic,he can buy it for a few bucks

    Step 9: Start the engine and let it idle for a few minutes and give a test drive. Make sure there is no leak..

    Happy Riding
    Its better to sweat than bleed!! "AGATT "

    sigpic

  • #2
    DIY Approved
    Biking is not about what you have between your legs, its all about how well you use it!!!!!!!

    Give your details here if you want to help your fellow xBhpian stranded in your city

    Touring Blog: Cycling in Mongolia!

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    • #3
      Why is the oil filter not cleaned or replaced.

      Cheers
      Ride safe
      Krishna
      --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

      Run-in Procedure | Power Loss Solutions | Riding Gears 101 | Biking Brotherhood

      P
      ulsar 220F
      |2013 Honda CBR250R|KTM Duke390|Yamaha R3|Yamaha R1|Triumph Tiger XRX

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      • #4
        Originally posted by krish2778 View Post
        Why is the oil filter not cleaned or replaced.

        Cheers
        Ride safe
        Krishna
        Its not time to change or replace oil filter. Will post DIY when doing and btw its my friends Bike
        Its better to sweat than bleed!! "AGATT "

        sigpic

        Comment


        • #5
          Level Marker on oil bottle? i used motul 3000 and no level marker on it...and nor do i see any on the bottle u have used...

          Btw the white plug is also a type of oil filter...u should have cleaned it....i guess its the equivalent of centrifugal filter(i know it sounds stupid...centrifugal filter works on cenrifugal force and i see no such mechanism at this part but thats what the mechanic at SVC told me...members please confirm) which all pulsars have which can be accessed by opening clutch cover....i dunno if the NS has such kind of a centrifugal filter..

          And oil filter is to be changed at every alternate service according to the bajaj manual...and for them oil change is to be done every alternate service(who are they kidding? )...so its kinda confusing to change oil filter everytime u do an oil change or extend it for every alternate service..
          Pulsar 200NS parts list
          https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

          Comment


          • #6
            Originally posted by mayank.travadi View Post
            Level Marker on oil bottle? i used motul 3000 and no level marker on it...and nor do i see any on the bottle u have used...
            The Motul 3000 series oils are bottled in India. Those bottles dont have a level marker.
            However the 5100, 7100, 300V series oils are imported and those bottles have level markers.
            Your pair of feet can tire you... Your pair of wheels can never tire you...

            Comment


            • #7
              ^^ yes bro it has.. Its in the left hand side of the bottle. Thin white strip eith levels marked on both sides.
              Its better to sweat than bleed!! "AGATT "

              sigpic

              Comment


              • #8
                Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                This is a better version of the Pulsar 200NS DIY Engine Oil and Oil Filter change...

                Things you will need...

                1)An 18mm socket wrench

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                2)8mm combination/box-ended wrench

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                3)Recommended Oil Filter

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                4)ENGINE OIL OF COURSE!

                I recommend Motul.

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                5)A container to hold the oil that you are draining.








                So lets begin;


                First,locate your engine oil drain bolt (18mm bolt head).

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                Use your socket wrench and get the bolt loosened.

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                After you've loosened the bolt,it would be advisable to leave your Engine Oil Filling cap open,to facilitate the smooth draining of your old engine oil.

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                Now,loosen the oil drain bolt completely,and let your old oil flow out

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                WARNING:If you are changing your engine oil while your engine is HOT,your engine oil will be HOT too.Be careful!


                After the above step,pull out the Magnetic strainer. It might be dirty(i.e you might find some metal filings stuck on it),so clean it carefully.

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                Now head over to the other side of your bike.

                Locate your Oil Filter housing bolts,

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                Loosen and remove these bolts using your 8mm wrench.

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                Open the covering of the Oil filter housing,and remove your old Oil Filter.
                NOTE: You might need a Needle-Nose Plier to remove the Oil Filter out.(I did not).

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                Put in your new Oil Filter,and close the Oil Filter housing.

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                Now head back to the other side of your bike again, and put back in the Magnetic strainer that you had removed and cleaned earlier. By now almost all of your old Engine Oil should be drained.

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                Tighten your Oil drain bolt.

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                Now,back to the other side of your bike again...

                Fill in your new engine oil(~1.2-1.3 Liters) and close the Oil Filler Cap.

                Start your engine,and let it idle for a few minutes.



                Well,there you go!
                You have now successfully changed your Engine Oil and Oil Filter.

                Cheers!
                Life is not measured by the number of breaths you take...,
                But by the moments that take your breath away...

                Comment


                • #9
                  Re: Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                  Originally posted by rossyamaha46 View Post
                  This is a better version of the Pulsar 200NS DIY Engine Oil and Oil Filter change...


                  Cheers!
                  Approved and Merged


                  You are right, this is a more detailed DIY. Thanks for posting
                  Biking is not about what you have between your legs, its all about how well you use it!!!!!!!

                  Give your details here if you want to help your fellow xBhpian stranded in your city

                  Touring Blog: Cycling in Mongolia!

                  Comment


                  • #10
                    Re: Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                    Originally posted by rossyamaha46 View Post
                    This is a better version of the Pulsar 200NS DIY Engine Oil and Oil Filter change...


                    After the above step,pull out the Magnetic strainer. It might be dirty(i.e you might find some metal filings stuck on it),so clean it carefully.


                    .

                    Cheers!
                    Thanks for the detailed writeup and crisp pictures as well...
                    Could you please elaborate on cleaning the oil strainer.. I mean how did you clean it? Just by shaking it profusely or using a cloth and cleaning or using kerosene/diesel and letting it dry well before fixing the strainer back???
                    Last edited by thegeneboy; 05-24-2013, 08:45 PM.

                    Comment


                    • #11
                      Re: Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                      Originally posted by thegeneboy View Post
                      Thanks for the detailed writeup and crisp pictures as well...
                      Could you please elaborate on cleaning the oil strainer.. I mean how did you clean it? Just by shaking it profusely or using a cloth and cleaning or using kerosene/diesel and letting it dry well before fixing the strainer back???
                      Hey! Glad you liked it.

                      About cleaning the magnetic strainer,I used a toothbrush and a magnet(to remove the metal filings). I did not use Kerosene or Diesel,it is not required as the strainer doesn't get that dirty. Be careful while you used the toothbrush though,you don't want to spoil your strainer,be gentle.
                      Last edited by rossyamaha46; 05-27-2013, 08:16 PM.
                      Life is not measured by the number of breaths you take...,
                      But by the moments that take your breath away...

                      Comment


                      • #12
                        Re: Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                        i) clean out the oil filter housing well .

                        ii) soak the new filter in fresh engine oil for sometime before fitting .

                        Comment


                        • #13
                          Re: Pulsar 200NS Engine Oil and Oil Filter Change(Better Version).

                          Also check if the Oil Filter 'O' Ring is ok if not you also need to replace that. Costs around 10 bucks or so.

                          As Pinaki said, clean the oil filter chamber with a clean cloth.

                          After pouring in 1.2 liters of oil, start the engine and idle for around 20-30 seconds so that the new oil reaches every corner of the engine and then wait for a few minutes and check the oil level through oil level window it should be between the min - max marker if not then top up by pouring in more oil till the required level is achieved.

                          If a centre main stand is installed the better or else ask a friend to hold your bike straight while you inspect the oil level.

                          Comment


                          • #14
                            Re: DIY - Pulsar 200NS Engine Oil change

                            Hey,
                            thnks for DIY.
                            I know this question is silly, but i wanted to ask where should i find the 18mm and 8 mm spanners??

                            Comment


                            • #15
                              Re: DIY - Pulsar 200NS Engine Oil change

                              Thanks for this awesume DIY, i might have missed the Magnetic Strainer if not for this thread.

                              Now my question is at what level oil should be in Oil Inspection window? with 1.2 litres of Oil,it didnt even reached middle of the Window. had to pour 200ml more so that it reaches half
                              200NS 25K kms / RE500 7k kms / Electra 30k kms / P150 80K Kms(SOLD) / i10 40k Kms (SOLD) / Tata NEXON 2K Kms

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