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D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

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  • D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

    WE ARE HAPPY TO ANNOUNCE THAT WE ALL 2017 DUKE 390 OWNERS HAVE BEEN GIVEN A WARRANTY EXTENSION OF 1YR/10K KMS BY KTM INDIA. KUDOS TO KTM FOR THIS MOVE. CHEERS!!!!!

    EVEN THOUGH ONLY A GROUP OF 30-40 INDIVIDUALS WERE PROACTIVE IN THIS PROTEST, ALMOST 4500 OWNERS WILL BE BENEFITTED. THANKS TO ALL WHO SHOWED ACTIVE SUPPORT.

    @ Mods : Kindly move the thread to the relative section if required.


    To everyone out here who owns 2017 DUKE 390,

    We, the Mumbai based Duke 390 17’ owners have started this thread to protest against KTM for selling us a unfinished and incomplete product in the form of 2017 D390.

    I will first list out all the common issues faced and then I will explain how we are planning to take it ahead with KTM.

    The issues are listed below with the status of KTM on the same :

    1. RPM shoots up to 3.5K during startup, settles down, again shoots up abruptly : No permanent solution by KTM

    KTM says they need to open the engine and then find out the root cause of this issue. And no its not during cold starts that this happens. It happens anytime. Our debate is, why a new engine which hasn’t been even run for 10k kms needs to be opened? We will not allow this as KTM doesn’t have any firm solution on this issue. They are using our bikes as R&D bikes and using us as beta testers.

    2. Coolant mixing with Engine oil : No permanent solution
    This issue is a major fault in the assembly of the engine. This is not limited to one or two bikes, many users have posted this and KTM works on it silently by opening the engine in the SVCs and try to fix it in an uncontrolled environment.

    3. Engine kills itself while in motion : No permanent solution
    KTM doesn’t have a firm solution for this. They managed to solve issue in some bikes by replacing the accelerator/engine kill switch assembly. But I would like to add more. I was riding on a highway on first lane at 90kmph. Suddenly the bike turned off and engine kill ON message popped up on the TFT. By gods grace, I was able to control the bike and thankfully saved myselves from getting rear ended by oncoming vehicle.

    This is a life threatening issue and KTM haven’t even announced a countrywide recall to fix this issue. Lets say they managed to fix it temporarily by changing accelerator assembly, but how do they guarantee that this thing would not happen to the new assembly? Hardly even 10 months and below 10k kms this assembly has created issues in most of the bikes, there is no guarantee that the new one will work flawlessly. KTM is playing with our lives.

    4. TFT consoles turns OFF abruptly while riding: No permanent solution
    KTM has initially replaced TFT consoles for some users, but when they got to know that the issue is in all the bikes, they stopped giving TFT replacement even when under warranty. This is not acceptable. TFT costs as much as 20k INR and if issues persists, after 2 years we all D390 users will be milching cows for KTM.

    5. Colour ghosting seen in RPM shift band on TFT : No permanent solution
    After a few softwares updates, still this issue is present for many users and remains unsolved. People have been complaining but KTM isn’t responding with a permanent solution. Just a software update is needed and still hasn’t been fix after almost an year after launch.

    6.Bike stalls while stopping at signal or when picking up from 1st gear : No permanent solution
    Now people who don’t own this bike might probably say that we don’t know how to pickup bikes from 1st gear, but that’s not the case here. Most of the users have faced this issue repeatedly.

    7. Engine kills itself when idling : No permanent solution
    Whenever we start a bike, we let it idle for warming up before moving. This bike suddenly kills off the engine during warming up. KTM doesn’t have any solution

    8. Lights stay ON after key removal : No permanent solution
    A few people have even reported that lights stay ON even after removing the ignition key. KTM doesn’t have any answers as yet

    9. Bluetooth connectivity of TFT with phone : No permanent solution
    There have been several software updates released by KTM for fixing this issue and to our surprise they have even failed in fixing a software bug. I think fixing a hardware issue is a farcry as far as KTM is concerned.

    10. Fog/Moisture/water inside TFT console, Lights and indicators : No permanent solution
    KTM will blame this on some climate conditions, entry of rain water and all reasons. But if a particular part is made to be protected from water, water shall not seep in, in any case whatsoever. Why is even water entering the TFT console? Do we allow mobile manufacturers to allow water/moisture to go inside a mobile screen? No we don’t. Similarly we will not tolerate this from KTM too.

    We need replacement of TFT consoles immediately.

    11.Headlamp unit vibration : No permanent solution
    Byfar the most innovating thing that KTM has suggested its service people to do, is to add a spring and washer inside the main screw that holds the HLU in place. Kudos to them, but they haven’t managed to suppress the vibration by 1%. Issues is still persistent and annoying. Need replacement of HLU, but as we know it will cost them a bomb to do a recall, they are hesitant to replace it.

    12.Throttle getting stuck : No permanent solution
    This is again a thing which is a part of the accelerator assembly. For me, this was replaced twice already in a span of 10months. The problem might arise abruptly again. Throttle gets stuck in traffic also and the bike revs till will forcefully decrease the throttle. Imagine you let go of the clutch in this situation, you will rear end someone for sure

    13. Sprocket kit durability : Partial Solution : Replace
    Imagine changing a 3k chain sprocket set every 8-9 k kms that too with sane riding and maintanence with proper chain clean and chain lube after every 500kms. The chain sprocket set provided in this bike is nothing but pure Bajaj quality. Its not even worth to cleaning and lubing. KTM says replace after every 8k kms. They should see the competition. We says bike is made locally so its cheap, but at the same time, we should not forget that KTM is using cheap parts for that cost cutting.

    14. Snatchy throttle response : No solution
    Now we know that it’s the way this bike is, but then whats the use of RBW if the throttle response at low rpms hasn’t improved compared to old gen duke 390s. We leave this upto KTM how to manage this issue.

    15. Colour fading on levers and chassis : No solution
    KTM has used substandard paint quality on the new duke 390 and its evident from the fact that even before one year the paint has started feeling off from different placed on the bike. Re-paint it or replace the faded parts is the solution, but KTM is silent.

    16. Wordings near keyhole have faded : No permanent solution
    Wordings like Ignition ON/OFF, Lock have faded away within an year says a lot about what KTM is giving to its customers.

    17. Screeching sound from front brakes : No permanent solution
    This issue has been reported since day1 and KTM doesn’t have any firm solution on this. They blame it on the dust. To some extent they are right, but we haven’t seen it happening on most bikes using disc brakes.

    18. Random errors on TFT ( Low oil pressure, ABS failure, ECU failure) : No permanent solution
    Some error or another pops up out of nowhere on TFT console. KTM tried it via software updates but haven’t be able to fix it on all the bikes. Still random errors keep popping up.

    19. Randomly clutch slips and gear lever stays down while downshifting : No solution
    This was reported right from day one and still this issue persists. KTM hasn’t done anything to address this issue.

    20. Indicator start automatically during rainy season: No permanent solution
    KTM didn’t bother to solve this as they blame it on rains. God bless us and save us from KTMs policies.


    All the above issues as said are been faced by most of the 2017 batch owners. We have repeatedly followed up with KTM & area service managers on emails and calls, but we haven’t got any response. With this quality we should rather say that the bike is sold for more than what its worth for.

    Seems KTM has adopted a policy in which rather than announcing a countrywide recall they are resorting to solve issues of some individuals by calling them individually. But I am sure that those individuals are the people who are not much well versed with the technicalities or the extent of issues their bike has. The area service managers try to sell their stories of how the problem arises and all, but we wont be fooled by this strategy.

    We have bought a bike by our hard earned money and we didn’t pay to get only more issues and less bike. We have been visiting service centres after every alternate week for resolutions but we come back empty handed wasting our energy, time and fuel. None of which KTM is even bothered of. Let alone our problems, they aren’t even bothered to solve the issues they have sold to us in the form of 2017 duke 390.

    Our demands are crystal clear :
    1. Need atleast 2 years extended warranty for all the 2017 manufactured D390s
    2. Need replacement of parts with known issues immediately, but with a written agreement that the parts wont fail within a given timeline.
    3. Need a deadline date to fix the issues we have. “We will do it” wont be accepted. Rather it should read as “ We will do it on or before ”. All in written
    4. For engine oil and coolant mix cases, a detailed RCA report to be submitted with details in how and why the coolant mixes with engine oil. If it’s a manufacturing defect, (ofcourse it is) shall be replaced with a new engine.


    We Mumbai lads have decided to draft a letter directed towards KTM with all the issues and demands. It will be signed by all owners. This letter will then be distributed to all SVCs and we will make banners asking KTM to meet our demands and exposing why KTM needs to announce an official recall. We will make sure we are heard across the nation. But only Mumbai guys cannot do it alone. We need our brothers from other cities to join us in this. Lets together show that a manufacturer cannot run away by selling bad quality product to us without compensating.

    We will make sure we stand with our banners in front of KTM service centres and showrooms.

    NOTE : This protest shall be silent. Violence is prohibited. No property must be damaged during this protest.

    Requesting XBHP mods, youtube vloggers, Social media fames to come forward and share this as much as possible. If we don’t do this now, the Indian manufacturers will never understand the meaning of a QUALITY product. We need to change the mindset. They need to learn from the Japs.

    Draft letters can be emailed to people from other cities. You can contact me via email route ([email protected])

    PFA letter written to KTM NATIONAL SERVICE HEAD. Kindly add your names, emails IDs and phone numbers in the letter. Take a print and submit to all KTM svcs and showrooms.



    Regards,

    KTM Mumbai owners
    Attached Files
    Last edited by chiragsthakur; 08-08-2018, 12:28 PM. Reason: Added PDF file
    Yamaha RX135 (1998) - Stolen

    Yamaha R15 V2 - Composure redefined

    KTM Duke 390 2017

    Youtube: CT39T

  • #2
    Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

    Topic Approved.

    I wish to clarify that Xbhp doesn't encourage such protests. We're approving this topic as a sign of your right to free speech.

    You always have the option to exercise your rights under the Consumer Protection Act, where you shall be suitably redeemed if there is merit in your complaint.
    I'm not sure if a class action lawsuit is possible in this case. But consult a lawyer maybe?


    @ Mumbai 2017 Duke 390 owners, kindly contribute your thoughts about how severe the issue is. And use this thread for discussion. Let's keep it sane and polite all the way.


    I'll offer my personal thoughts on the points you mentioned. I own a 2013 Duke 390, the very first batch.

    1. My rpm has been constantly irregular in the lower rpm range, since the bike was purchased. No solution found till date, but it doesn't touch 3.5 krpm, it goes upto 2 or so.

    2. I've heard of these happening to Duke 200's in my circle. Coolant and oil mixing has costed few guys heavy here. Doesn't happen to all though.

    3. Engine kills itself. Mostly on pressing the clutch lever, right? Yes, commmon issue. But in my bike, its not related to kill switch.

    4. no idea.

    5. no idea.

    6. This bike does stall a lot. its a common issue.

    7. It happens as the combustion seems unstable right from the beginning.

    8. Its a feature that's called maybe garage light or so. The light stays on for some time to help you out of the garage/ parking spot. I'm not completely sure how it works, but its there in my bike too.

    9. no idea.

    10. Fog/ moisture happens after every service in my bike. Gone after 1-2 days.

    11. Headlamp unit vibrations have made my life hell, even in 2013 model. Have tried getting them repaired multiple times, it works ok for 10-15 days then its back!

    12. Throttle getting stuck is also a problem I'm facing. Somehow, the dealership is suggesting that I replace the throttle body which costs a whooping Rs. 9000 or so.
    This problem is also causing me headache of late. But I'm trying to get this resolved on a dealership level.

    13. In 30000 kms of moderate commuting, and rare touring and rare racetrack trips, I've replaced the sprockets once.

    14. Throttle is strange in this bike. there's something not right from day one. But I've managed.

    15. colour fading? Well, I didn't face it.

    16. no idea.

    17. front wheel makes a little noise, not disturbing in any way.

    18. I've had low oil level, but that was an actual oil leak.

    19. not encountered so far.

    20. not encountered so far. But my sidestand sensor did fail in the rains for that day, then later on, it was ok as the water dried up. No big deal.


    These are of the first batch Duke 390. Not necessarily applicable on your bike as well.
    ---
    Brotherhood, Rules, Freedom. Xbhp.
    Indian riding = Alertness, Anticipation and Adjustment.

    Comment


    • #3
      Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

      Thank you Samarth for allowing this thread to run.

      As you said the explanation you gave on our points were mostly related to older gen of D390. Just for others I will like to give my opinion on the issues of older D390 vs the new one i.e 2017 model, so that people don't compare it wrongly.

      1. My rpm has been constantly irregular in the lower rpm range, since the bike was purchased. No solution found till date, but it doesn't touch 3.5 krpm, it goes upto 2 or so. :
      True that. This happens to all 390 dukes. But RPM rises beyond 3K abruptly which wasnt the case a few months back. Its an issue that has come up in 2017 D390s after 7-8k kms of riding.

      2. I've heard of these happening to Duke 200's in my circle. Coolant and oil mixing has costed few guys heavy here. Doesn't happen to all though. :
      In case of 2017 D390s we already have a number of people having had to open the engine to fix this issue. The oil drained from bikes were hardly 200-300ml. Somehow engine seizing didnt happen. But IMO a new engine is already spoiled and KTM is just trying to cover up things but trying to fix it on individual basis. There is no guarantee that this issue wont come up again.

      3. Engine kills itself. Mostly on pressing the clutch lever, right? Yes, commmon issue. But in my bike, its not related to kill switch.
      NO. Its an issue in the KILL SWITCH assembly which is a manufacturing defect. Its not what you are referring to. It needs replacement of whole accelerator assembly with kill switch. starter button etc.

      4. no idea.

      5. no idea.

      6. This bike does stall a lot. its a common issue.
      Still its an issue and which has been left open ended by KTM. Needs a fix definitely.

      7. It happens as the combustion seems unstable right from the beginning.
      Exactly. If we know it since 2013, then why KTM hasnt bothered to fix it? I havent seen any other bike doing this. Infact most of us havent seen such behaviour from the yamahas, hondas or kawis. Without even touching the accelerator, the engine just dies.

      8. Its a feature that's called maybe garage light or so. The light stays on for some time to help you out of the garage/ parking spot. I'm not completely sure how it works, but its there in my bike too.
      No. Its not a feature. If it had been a feature all the bikes should have it. But that is not the case. So eitherways, it can termed as an issue.

      9. no idea.

      10. Fog/ moisture happens after every service in my bike. Gone after 1-2 days.
      We can understand fogging of light assemblies to certain extent. Why does a TFT fog up? Our phones dont. Will we allow our phones to fog up? That TFT costs as much as 15-20k, if this fog/moisture creates an issue, KTM will not entertain us after 2 years of warranty. We will have to shell out a hefty amount to fix it. Thats the issue.

      11. Headlamp unit vibrations have made my life hell, even in 2013 model. Have tried getting them repaired multiple times, it works ok for 10-15 days then its back!
      True. Even though the headlamp unit on 2017 is completely new, still this issue exists. Its just a mechanical thing. Still they arent able to solve it.

      12. Throttle getting stuck is also a problem I'm facing. Somehow, the dealership is suggesting that I replace the throttle body which costs a whooping Rs. 9000 or so.
      This problem is also causing me headache of late. But I'm trying to get this resolved on a dealership level.
      This problem is giving us headaches right from the day we have bought this bike. I personally have changed my accelerator assembly twice already. The reliability is very poor. As you have mentioned, you or me or even some of us might manage to do something at the dealership level. But is it right? What about the people who will fall for KTM wrong explanation of the issue? They will end up paying that 9000rs without even thinking. Thats the issue. This bike has more tech in RBW which itself is a blackhole for KTM svc guys.

      13. In 30000 kms of moderate commuting, and rare touring and rare racetrack trips, I've replaced the sprockets once.
      We all have almost changed the sprocket or chain only in 8-10kms of riding. That too with proper maintenance and sane riding. No stunts, no wheelies. So shall we assume that to cut corners they have degraded the quality of chain sprocket set on the newer versions?

      14. Throttle is strange in this bike. there's something not right from day one. But I've managed.
      We all are managing. Thats the issue. RBW was introduced in this model but personally we dont see a improvement at lower rpms.

      15. colour fading? Well, I didn't face it.
      Yes almost 60-65% users have it. Thats still a huge numnber

      16. no idea.

      17. front wheel makes a little noise, not disturbing in any way.
      This happens due to irregular friction between two parts and it wears the parts prematurely. Thats disturbing. These parts are not covered under warranty (brake pads). Shell out money and fix it at shorter intervals is the mantra KTM wants us to accept.

      18. I've had low oil level, but that was an actual oil leak.
      In our case, oil doesnt seem to leak anywhere except near the filter o-ring. But still the sensor detects something and pops up this indication.

      19. not encountered so far.
      Issue exists in 80% bikes.

      20. not encountered so far. But my sidestand sensor did fail in the rains for that day, then later on, it was ok as the water dried up. No big deal.
      Consider I am riding in rains on a highway. I dont wish to change direction, but automatically right or left indicator starts without my input. The car behind me can try an overtake from opposite direction without me aware of that. It can lead to a crash. Bad for me bad for the cars occupants. So that according to us is an issue. Switchgear issue.


      Members please make a note : As the mod has said, Let's keep it sane and polite all the way.

      Yamaha RX135 (1998) - Stolen

      Yamaha R15 V2 - Composure redefined

      KTM Duke 390 2017

      Youtube: CT39T

      Comment


      • #4
        Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

        Hi,
        I am also an owner of the Duke 390 (2017) and face most of the issues listed.
        Also it seems the Service centre guys are mostly helpless and clueless about these problems.

        And #KTM needs to up the ante and respond to us.

        Comment


        • #5
          Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

          Sorry to join in on conversation.

          A friend of mine owns D390 2017, he has many issues with you have mentioned. Whenever we visit service centre they say “ your’s is the first bike to report this issue “ then they’ll keep bike for few days, return it without solving the issue and says KTM engineers are your working on it.

          Comment


          • #6
            Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

            Big initiative. Right initiative.

            Reading about these issues with 2017 Duke390 on and off has kept me from buying so far.

            Does this mean, however, that the 2018 Duke390 is free from such issues? Or is it too soon to judge?

            Comment


            • #7
              Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

              Originally posted by sidsoni View Post
              Or is it too soon to judge?
              Probably yes in case of 2018 dukes
              Yamaha RX135 (1998) - Stolen

              Yamaha R15 V2 - Composure redefined

              KTM Duke 390 2017

              Youtube: CT39T

              Comment


              • #8
                Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                I own a 2017 Duke 390 and I have faced most of the issues you have mentioned like
                Premature chain wear with proper maintenance
                Headlight vibration
                TFT issues
                Coolant leak in to engine
                Front brake squeaking

                On top of this I have also faced premarure clutch wear where it started slipping after 12000 kms.

                We really have to get together and reach out to KTM.

                The extended warranty is a logical solution KTM can offer.
                Ride safe. It's always the other person's mistake.

                Comment


                • #9
                  Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                  We totally agree with you. Extended warranty plus replacement of faulty parts.

                  Originally posted by biker_sac View Post

                  The extended warranty is a logical solution KTM can offer.
                  Yamaha RX135 (1998) - Stolen

                  Yamaha R15 V2 - Composure redefined

                  KTM Duke 390 2017

                  Youtube: CT39T

                  Comment


                  • #10
                    Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                    I was actually under the thought of living with this troublesome bike and see it as fate. I don't even ride it now. But after I saw this thread I have hope. I'm confident that together we can get something from KTM.
                    Ride safe. It's always the other person's mistake.

                    Comment


                    • #11
                      Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                      I can't offer solutions to most of those problems, especially the ones related to electronics. However, I will suggest a possible "fix" for all the engine shut-offs: Try bypassing the kickstand safety switch (in a non-permanent fashion e.g. unplug the harness from the switch and rig a jumper wire between the terminals; make sure you wrap tape over the wires and plug to keep them clean). See if that solves the shutoff problems. Remember that even though the little Duke is theoretically designed for India, it's still an Austrian bike, and Austria has a far...well, let's face it, Austrian roads are a lot cleaner than India's roads. Safety switches on bikes have always been an irritant, in that they are low on the bike and often get dirty and become a source of intermittent electrical problems.

                      As for the brakes, it's important to remember that KTM bikes are (ostensibly) performance bikes, not commuter appliances. In several other threads I have detailed the process of bedding in brake pads. If your brakes are screeching even when there's lots of pad material left, it could very well be that the pads have become glazed from not being properly worn in. One of my previous bikes (also a performance bike) had the same problem. The pads on performance bikes are designed for higher heat and heavier use. Light use such as many bikes in India see might not be enough for the brake pads. You can either try my brake bedding process, or switch to softer pads and see if that fixes the brake noise.

                      I can also suggest a possible solution for the throttle: Open the throttle assembly on the handlebar. disconnect the cables. Using white silicon grease such as would be used on bicycle chain, lube the rotating assembly. Put some graphite powder down inside the cable housings and work the cables back and forth. This at least will help the assembly move smoothly.

                      The weird glitches with the display (strange colors, diagnostic indicators illuminating randomly, etc) would seem to me to be related to the moisture problems you mentioned. Yes, it's not really excusable that moisture can get into the electronics, since by their very nature, the systems on motorcycles are exposed to the elements and need to be able to withstand that. That said, the things you mention sure sound like the kinds of problems that would arise from contamination of electrical connections. If you have the wherewithal to handle it, it might be worth stripping the bike down and checking/cleaning all of the connectors. Examine the wiring as best you can for cracked insulation and corrosion. Check the display unit (which is quite possibly where the bike's computer lives as well) and see if you can tell whether the various gaskets and seals are deteriorating.

                      If you can present KTM with evidence of the *root cause* of these problems, you're much more likely to get a response than if you complain about symptoms. For example, it's a good bet that the "coolant in the oil" problem is really a failed cylinder head gasket, or (less likely) a failed water pump drive shaft seal.

                      Don't rely on the local KTM mechanics to solve these problems, since they likely have only slightly more knowledge of the bike than you do, and probably just follow a service manual step-by-step when performing repairs. Also don't rely on those local mechanics or even the local dealership service managers to be passing these problems up the chain for you. Gather your evidence, and as a group (preferably a formally-organized group such as a KTM rider's club or similar) request a meeting with a regional manager or director. If the safety switch gets contaminated too easily and causes the engine to shut off, then the switch should be redesigned (or replaced with one of KTM's dirt bike switches). If the wiring harness gets contaminated or corroded, that could be either an assembly issue (the assembly techs aren't putting the thing together right) or a design problem (the bike needs better connectors and gaskets).
                      ATGATT: All The Gear, All The Time!

                      Current bike: Yamaha XT1200Z Super Tenere

                      Put the phone away, put your helmet on, and ride!

                      Scooters are like fat girls: fun to ride, but embarrassing if your friends see you with one.

                      Comment


                      • #12
                        Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                        Thanks for your inputs buddy.

                        We do have video evidences for all the major points we have mentioned. They have been communicated to KTM earlier but havent got any fix or response from them. Thats what is really frustrating. They seem to be waiting for our 2 years warranty to get completed, after which they will solve the issues by charging us a lot of money.

                        We have already discussed these issues with area service managers, but haven't got any firm solution for the issues.

                        In India, its better we do not play with the stuff in warranty period, as KTM india would blame us for any further failures and would not let us claim anything under warranty.


                        Originally posted by The Mountain View Post
                        If you can present KTM with evidence of the *root cause* of these problems, you're much more likely to get a response than if you complain about symptoms. For example, it's a good bet that the "coolant in the oil" problem is really a failed cylinder head gasket, or (less likely) a failed water pump drive shaft seal.

                        Don't rely on the local KTM mechanics to solve these problems, since they likely have only slightly more knowledge of the bike than you do, and probably just follow a service manual step-by-step when performing repairs. Also don't rely on those local mechanics or even the local dealership service managers to be passing these problems up the chain for you. Gather your evidence, and as a group (preferably a formally-organized group such as a KTM rider's club or similar) request a meeting with a regional manager or director. If the safety switch gets contaminated too easily and causes the engine to shut off, then the switch should be redesigned (or replaced with one of KTM's dirt bike switches). If the wiring harness gets contaminated or corroded, that could be either an assembly issue (the assembly techs aren't putting the thing together right) or a design problem (the bike needs better connectors and gaskets).
                        ----consecutive posts auto-merged-----

                        We all are sailing in the same boat
                        Originally posted by biker_sac View Post
                        I was actually under the thought of living with this troublesome bike and see it as fate. I don't even ride it now. But after I saw this thread I have hope. I'm confident that together we can get something from KTM.
                        Yamaha RX135 (1998) - Stolen

                        Yamaha R15 V2 - Composure redefined

                        KTM Duke 390 2017

                        Youtube: CT39T

                        Comment


                        • #13
                          Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                          Not a KTM owner, but from the "happily haathi Ko paalo brigade (RE)", so I may be the least qualified to comment here.

                          But most of your problem seem related to software and electrical issues, which is hindering your enjoyment. I believe a wonderful machine is being let down by poor support from Bajaj. The problem is the Duke is a pioneer in so many new tech's (TFT, RBW, etc) at least in India, that it is ahead of its time for us. And new tech means new problems, that the local guys have not faced before.

                          I would ask you to check also international Duke forums as they are more diy types and have a better solution.

                          Your stalling issue sound similar to the earlier Triumph speed triple issue. Then also the local ASS guys didn't know what to do. The issue was finally resolved by moving to a bigger air box, if I remember.

                          Comment


                          • #14
                            Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                            We do not want to do any DIY when the bike has been bought under warranty. We will happily do it after 2 years. Tampering anything will hit the warranty.

                            One or two issues here and there with the electricals is fine. I have listed 20 issues. Would any manufacturer release a bike in such a hurry without fixing these issues?

                            Questions are many, but we are not getting any answers from KTM. Their R&D engineers came , saw and went away with some data, that too 2-3 months back. Still no resolutions.

                            Personally, would you allow your bikes new engine to be opened because of a manufacturing defect? Would you like to be in a situation where you loose ignition in middle of an highway at speeds of above 80kmph? No, you certainly wouldnt like it.

                            Thats where our concerns lies.

                            Note: Please take the "you" in my statements as a wide appeal to all our biking brothers. Nothing personal though.


                            Originally posted by deejayrox View Post
                            Not a KTM owner, but from the "happily haathi Ko paalo brigade (RE)", so I may be the least qualified to comment here.

                            But most of your problem seem related to software and electrical issues, which is hindering your enjoyment. I believe a wonderful machine is being let down by poor support from Bajaj. The problem is the Duke is a pioneer in so many new tech's (TFT, RBW, etc) at least in India, that it is ahead of its time for us. And new tech means new problems, that the local guys have not faced before.

                            I would ask you to check also international Duke forums as they are more diy types and have a better solution.

                            Your stalling issue sound similar to the earlier Triumph speed triple issue. Then also the local ASS guys didn't know what to do. The issue was finally resolved by moving to a bigger air box, if I remember.
                            Yamaha RX135 (1998) - Stolen

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                            KTM Duke 390 2017

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                            • #15
                              Re: D390 2017: Ktm has no solution, no recalls, no deadlines :: Protest begins now

                              Originally posted by chiragsthakur View Post
                              Thanks for your inputs buddy.

                              We do have video evidences for all the major points we have mentioned. They have been communicated to KTM earlier but havent got any fix or response from them. Thats what is really frustrating. They seem to be waiting for our 2 years warranty to get completed, after which they will solve the issues by charging us a lot of money.

                              We have already discussed these issues with area service managers, but haven't got any firm solution for the issues.

                              In India, its better we do not play with the stuff in warranty period, as KTM india would blame us for any further failures and would not let us claim anything under warranty.

                              It looks like the coolant-in-oil is a known issue outside India:

                              coolant mixing with oil -9300 miles - KTM Duke 390 Forum

                              Were it me, I absolutely would want the engine torn down on my bike if coolant is getting in the oil. They can't fix it if they don't open it up to get at the busted seal/gasket. And I'll expect it to be assembled professionally and back to new when they're done.

                              If you google the other issues, especially the ones concerning the display, you might find more ammunition for your crusade. That's what deejayrox was getting at; that there are guys on some of the Duke 390 Forums in other countries who are more DIY/Hands-On and have dug in to the bike on their own and isolated the root causes of some of the issues you're seeing, so you don't have to risk your warranty.

                              I really suggest that those of you experiencing the engine dying at inconvenient times push your local dealer to get the sidestand safety switch replaced. If that switch opens it *will* shut off the engine even if you're on the highway. That's why it should be (preferably) replaced with the switch from a dirt bike so it won't be as affected by road grime, or at least bypassed.
                              Last edited by The Mountain; 03-21-2018, 09:08 AM.
                              ATGATT: All The Gear, All The Time!

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