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pulsar 200dtsi rewinding

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  • #1

    pulsar 200dtsi rewinding

    hii everyone
    i own pulsar 200dtsi 2007 model i want to use halogen of 90w first preference or will go for 60w if i couldnot manage to go for 90w
    i have gone through many threads as my bike is AC+DC with BCU and contactless switches i find it difficult to do what i want
    i am thinking just to rewind 4poles with 19awg to support bulb of higher wattage so bulb will work on AC only
    i dont know much about wiring so please guide how to make it happen
    while talking to few people i found out rewind may cause problem to RR unit
    please anyone solve my problem
    i will be very thankful
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  • #2
    Thread Approved
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    Dispensing it is a way of fishing the past from the disposal, wiping it off, painting over the ugly parts and recycling it for more than it's worth.

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    • #3
      Originally posted by intruderofall View Post
      hii everyone
      i own pulsar 200dtsi 2007 model i want to use halogen of 90w first preference or will go for 60w if i couldnot manage to go for 90w
      i have gone through many threads as my bike is AC+DC with BCU and contactless switches i find it difficult to do what i want
      i am thinking just to rewind 4poles with 19awg to support bulb of higher wattage so bulb will work on AC only
      i dont know much about wiring so please guide how to make it happen
      while talking to few people i found out rewind may cause problem to RR unit
      please anyone solve my problem
      i will be very thankful
      if you want to go for 55/60 watts bulb then you can get on ac+dc setup with just putting avengers coil and changing rr to avenger's rr..then you don't need do any thing with bcu.
      Last edited by rprathin; 09-26-2012, 10:03 AM.
      Give your details help a biker stranded in your city.



      2015 January Tvs Jupiter 28000kms and counting

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      • #4
        there are some dedicated threads in "universal threads" section, kindly refer those, or discuss on those threads, you will find good help there.
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        • #5
          As we had discussed, there are some technical roadblock with the UG3/4 Pulsars. After rewinding, you will be required workaround with BCU and RR Unit. I would suggest you to put a secondary RR Unit and bypass the stock RR Unit and the BCU. But without the BCU the stock switches will not work.
          Been There, Done That; Better!

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          • #6
            you just have to fool the BCU at the time of starting, if you wanna use starter, and thats it. and we normally use a switch or a relay to achieve that. using a switch is a manual process whereas relay is an automatic switch.

            it is easy, it is discussed there. and the RR unit of current pulsars is complete DC with 4 wires only and is also a robust unit, i have tried and used it for few days, it worked fine and i measured the current also, it was pumping in same as that of APE RR unit, in my bike 5.5 Amps. although i have not used it for long, but only few days, i felt it is good enough.
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            Tyre Sizes _ Spark Plugs

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            • #7
              Originally posted by princesirohi View Post
              you just have to fool the BCU at the time of starting, if you wanna use starter, and thats it. and we normally use a switch or a relay to achieve that. using a switch is a manual process whereas relay is an automatic switch.

              it is easy, it is discussed there. and the RR unit of current pulsars is complete DC with 4 wires only and is also a robust unit, i have tried and used it for few days, it worked fine and i measured the current also, it was pumping in same as that of APE RR unit, in my bike 5.5 Amps. although i have not used it for long, but only few days, i felt it is good enough.
              Originally posted by intruderofall View Post
              i am thinking just to rewind 4poles with 19awg to support bulb of higher wattage so bulb will work on AC only
              he wants only 60 watts bulb on ac setup not in dc and for that he doesn't need to do any work with the bcu only avenger coil and avengers rr would do..
              Give your details help a biker stranded in your city.



              2015 January Tvs Jupiter 28000kms and counting

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              • #8
                ^^ i was replying to rahuldevnath..
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                Tyre Sizes _ Spark Plugs

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                Aurangabad
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                • #9
                  Originally posted by rprathin View Post
                  if you want to go for 55/60 watts bulb then you can get on ac+dc setup with just putting avengers coil and changing rr to avenger's rr..then you don't need do any thing with bcu.
                  cant i do this if i rewind the 4poles with 19awg keeping the stock pulsar coil and change RR to avengers RR
                  can i use 90w halogen with this setup

                  Comment

                  • #10
                    Originally posted by rahuldevnath View Post
                    As we had discussed, there are some technical roadblock with the UG3/4 Pulsars. After rewinding, you will be required workaround with BCU and RR Unit. I would suggest you to put a secondary RR Unit and bypass the stock RR Unit and the BCU. But without the BCU the stock switches will not work.
                    thanks a ton for your help sir
                    like u said i am thinking to ask auto electrician to to take a wire out from 4poles which supply power to halogen and use secondary RR and switch....
                    will i be able to rum 90w with this setup???

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                    • #11
                      Originally posted by princesirohi View Post
                      there are some dedicated threads in "universal threads" section, kindly refer those, or discuss on those threads, you will find good help there.
                      thank you so much for helping
                      sir i have gone through many but all of those were of either converting to DC or HID
                      i want to use halogen on AC with higher wattage as i have less budget

                      Comment

                      • #12
                        Originally posted by rprathin View Post
                        if you want to go for 55/60 watts bulb then you can get on ac+dc setup with just putting avengers coil and changing rr to avenger's rr..then you don't need do any thing with bcu.
                        avengers coil is suitable for pulsar i mean it wont affect its tuning or top speeds???

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                        • #13
                          Originally posted by antz.bin View Post
                          Thread Approved
                          thanks a lot for approval

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                          • #14
                            Originally posted by intruderofall View Post
                            cant i do this if i rewind the 4poles with 19awg keeping the stock pulsar coil and change RR to avengers RR
                            can i use 90w halogen with this setup
                            90w bulb would fry your stock reflector and 90watts bulb would glow at its full intesity at around 4-4.5k rpm may be more so go for 55/60 watts bulb it is enough. I told you for avenger's coil because its core area is bigger than that of pulsar's coil, so the bulb would glow at its full intensity in lesser rpm than that of pulsar's coil which would be re-winded by you. if your budget is less then just go for re-winding the pulsar coil 4 poles with 19 swg wire and then fit the avengers rr..

                            Originally posted by intruderofall View Post
                            avengers coil is suitable for pulsar i mean it wont affect its tuning or top speeds???
                            no it will not affect the tuning or top speeds.
                            Last edited by rprathin; 09-28-2012, 08:24 PM.
                            Give your details help a biker stranded in your city.



                            2015 January Tvs Jupiter 28000kms and counting

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                            • #15
                              Originally posted by rprathin View Post
                              90w bulb would fry your stock reflector and 90watts bulb would glow at its full intesity at around 4-4.5k rpm may be more so go for 55/60 watts bulb it is enough. I told you for avenger's coil because its coil area is bigger than that of pulsar's coil, so the bulb would glow at its full intensity in lesser rpm than that of pulsar's coil which would be re-winded by you. if your budget is less then just go for re-winding the pulsar coil 4 poles with 19 swg wire and then fit the avengers rr..


                              no it will not affect the tuning or top speeds.
                              no worries about the reflector buddy i am thinking of using abys reflector so reflector is not an issue
                              please specify which avengers coil avenger 180 or avenger 200 what is its cost
                              and also cost of the avengers RR

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