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Yamaha R15 Battery and electrical issues

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  • Yamaha R15 Battery and electrical issues

    Guys i own a Yamaha R15 version 2,2012 model.Before one year i have changed led china head lights to brand new stock one after the battery and the rectifier gone kaput.I changed the rectifier also.After one year the battery is again going down when ridden with head lights on for 15 mins.I have charged the battery before one week again when ridden at night just within 15 mins of riding the battery becomes totally fade up.Plz help me out for the exact problem.

  • #2
    Re: Yamaha R15 Battery and electrical issues

    Query approved!

    Do you ride enough (when not touring) to keep the battery charged? Also, using the headlamps when the bike isn't running would deplete the battery.
    Got a $5 head? Get a $5 helmet.
    Because everyone who passes, isn't a martyr!

    Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
    Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
    ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
    P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

    Comment


    • #3
      Re: Yamaha R15 Battery and electrical issues

      First off, you'll need a multi meter to diagnose electrical faults, secondly you should check all ground points (not just the battery terminal)

      Other things you need to mention clearly;

      1) Any electrical mods, led's etc. are you running both headlights in low beam?
      2) How well do you know your way around the bike components?
      3) Can you make the repairs on your own or do you require the in/abilities of a chimpanzee?

      FYI, I'm running dual bixenon projectors in both high and low beam, I have DRL's and full LED's for turn signals and parking lights to get this all to run perfectly I have a 9 AMP battery (5 amp, will suffice) rewound stator coil (from FM bobisbacktorock aka Motodigiteks on Facebook) KTM Rectifier, I also have LED spot lights for the pass function when the HID's are off, this prevents the HID's from firing up, which would kill the battery when using the flash repeatedly, relays are used to take care of the switching. It works like this;
      1) lights off, led spots engaged for pass/flash
      2) pilots on/drl's on, led spots engaged for pass/flash
      3) Headlights on, led spots disengaged, drls and pilots off (to conserve electrical consumption)

      I have also modded my relay to flash at the correct rate, these are available on amazon and ebay readily these days. My headlight set up cost me around 25k, labour was free (DIY) I definitely wouldn't ride any bike at night without a similar set up.

      Hope this helps.
      Beware of Bread, don't say I didn't warn you!
      More than 98 percent of convicted criminals are bread eaters !
      Statistics show that more than 75 % of violent crimes are committed within 24 hours of eating bread !
      Bread is known to be extremely addictive. Subjects deprived of bread and given only water, actually begged for bread after just two days !
      Bread has been proven to kill. Scientists have now uncovered alarming evidence that 100% of the people who eat bread will eventually die !

      Comment


      • #4
        Re: Yamaha R15 Battery and electrical issues

        Originally posted by Divya Sharan View Post
        Query approved!

        Do you ride enough (when not touring) to keep the battery charged? Also, using the headlamps when the bike isn't running would deplete the battery.
        Yes Divya i ride sufficeintly when not touring,and i donot use head lights when not running the bike.

        Comment


        • #5
          Re: Yamaha R15 Battery and electrical issues

          Originally posted by stefanm View Post
          First off, you'll need a multi meter to diagnose electrical faults, secondly you should check all ground points (not just the battery terminal)

          Other things you need to mention clearly;

          1) Any electrical mods, led's etc. are you running both headlights in low beam?
          2) How well do you know your way around the bike components?
          3) Can you make the repairs on your own or do you require the in/abilities of a chimpanzee?

          FYI, I'm running dual bixenon projectors in both high and low beam, I have DRL's and full LED's for turn signals and parking lights to get this all to run perfectly I have a 9 AMP battery (5 amp, will suffice) rewound stator coil (from FM bobisbacktorock aka Motodigiteks on Facebook) KTM Rectifier, I also have LED spot lights for the pass function when the HID's are off, this prevents the HID's from firing up, which would kill the battery when using the flash repeatedly, relays are used to take care of the switching. It works like this;
          1) lights off, led spots engaged for pass/flash
          2) pilots on/drl's on, led spots engaged for pass/flash
          3) Headlights on, led spots disengaged, drls and pilots off (to conserve electrical consumption)

          I have also modded my relay to flash at the correct rate, these are available on amazon and ebay readily these days. My headlight set up cost me around 25k, labour was free (DIY) I definitely wouldn't ride any bike at night without a similar set up.

          Hope this helps.
          points noted

          ----consecutive posts auto-merged-----

          Originally posted by taufique View Post
          points noted
          no modification,stock lights

          Comment


          • #6
            Re: Yamaha R15 Battery and electrical issues

            Originally posted by taufique View Post
            points noted

            no modification,stock lights
            Probably, it's an earth issue. The circuit has a short somewhere.
            Got a $5 head? Get a $5 helmet.
            Because everyone who passes, isn't a martyr!

            Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
            Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
            ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
            P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

            Comment


            • #7
              Re: Yamaha R15 Battery and electrical issues

              I feel this is an issue with the Stator plate.. Your battery is not getting the charge it requires.. Instead of charging, it is getting discharged.. I had faced the same issue with my ZMR..
              Splendor - 2k to 2006
              Karizma - 2k3 to 2009
              P180 - 2k6 to 2k9
              Hunk - Oct 2k7 til now
              ZMR - 2010 to Forever
              RX135(2k) - 2013 to 2018
              Ninja 250R (2010) - 2016 til now
              RayZ - 2015 til now
              Ninja 650 (2014) - 2017 til now


              Delhi to Narkanda
              Delhi to Coimbatore
              Delhi to Nepal

              Comment


              • #8
                Re: Yamaha R15 Battery and electrical issues

                Originally posted by rreneav1987 View Post
                I feel this is an issue with the Stator plate.. Your battery is not getting the charge it requires.. Instead of charging, it is getting discharged.. I had faced the same issue with my ZMR..
                acha i see

                Comment


                • #9
                  Re: Yamaha R15 Battery and electrical issues

                  Also check if any wires have been chewed by rats, found a mouse living under my seat last month.
                  Beware of Bread, don't say I didn't warn you!
                  More than 98 percent of convicted criminals are bread eaters !
                  Statistics show that more than 75 % of violent crimes are committed within 24 hours of eating bread !
                  Bread is known to be extremely addictive. Subjects deprived of bread and given only water, actually begged for bread after just two days !
                  Bread has been proven to kill. Scientists have now uncovered alarming evidence that 100% of the people who eat bread will eventually die !

                  Comment


                  • #10
                    Re: Yamaha R15 Battery and electrical issues

                    Originally posted by taufique View Post
                    acha i see
                    I believe my bike suffered with faulty Stator plate/coil from day 1.. I faced the same issue as you.. I didn't realize the issue was with the Stator coil.. Instead, I changed the battery 3 times, the rectifier once, then even moved to a bigger battery.. still I faced the same issue. Finally managed to find the culprit after 5 long years..

                    in ZMR, the multimeter reading of the battery at about 3K RPM is ~14.5 Volts. but I had to raise the RPM reading to 7K RPM and that too the charge was around ~12.7 Volts.. The guys at SVC tried to push me away saying everything is fine.. Then it struck me.. I asked them to show the reading of a Passion pro and the charge on the passion was way high than my bike at slight increase in throttle..

                    I suggest you do the same using multi meter and check the charge on increasing the throttle..

                    Quoting an old post by our psr sir which helped me.

                    Originally posted by psr View Post
                    If the Bike is able to start with push start, and runs normally with headlight, horn(S),turn indicator etc., without showing any electrical problem, then it is the battery...
                    to Trouble shoot do the following..
                    1. Check battery Voltage when engine is off, and in the morning before starting....it should be 12.4 to 12.9 Volts DC.
                    2. Start engine and measure the voltage across the battery...it should be 14.2to 14.8 Volts.....if it is above 14.8 ie., 15 volts, then the battery is suspect.
                    3. Switch on head light , when engine is running at idle,and check batery Voltage...If it dips to 12. then battery is suspect...on revving engine to 3,000 RPM, if the voltage increases this further confirms it.
                    4. If the Voltage does not come up to 14 Volts at Idle RPM or when RPM is increased to 3,000 RPM ,then the RR unit connections to be checked...and if it is ok suspect RR defect or stator coil having shorting turns...

                    If the battery is sealed Lead Acid Type, and not AGM type, then the specific gravity of the Electrolyte will show if any of the cell is defective...the sealing is temporary and the battery check guys will know how to do the job..
                    Hope this helps

                    Cheers,
                    Reneav J
                    Splendor - 2k to 2006
                    Karizma - 2k3 to 2009
                    P180 - 2k6 to 2k9
                    Hunk - Oct 2k7 til now
                    ZMR - 2010 to Forever
                    RX135(2k) - 2013 to 2018
                    Ninja 250R (2010) - 2016 til now
                    RayZ - 2015 til now
                    Ninja 650 (2014) - 2017 til now


                    Delhi to Narkanda
                    Delhi to Coimbatore
                    Delhi to Nepal

                    Comment


                    • #11
                      Re: Yamaha R15 Battery and electrical issues

                      Originally posted by rreneav1987 View Post
                      I believe my bike suffered with faulty Stator plate/coil from day 1.. I faced the same issue as you.. I didn't realize the issue was with the Stator coil.. Instead, I changed the battery 3 times, the rectifier once, then even moved to a bigger battery.. still I faced the same issue. Finally managed to find the culprit after 5 long years..

                      in ZMR, the multimeter reading of the battery at about 3K RPM is ~14.5 Volts. but I had to raise the RPM reading to 7K RPM and that too the charge was around ~12.7 Volts.. The guys at SVC tried to push me away saying everything is fine.. Then it struck me.. I asked them to show the reading of a Passion pro and the charge on the passion was way high than my bike at slight increase in throttle..

                      I suggest you do the same using multi meter and check the charge on increasing the throttle..

                      Quoting an old post by our psr sir which helped me.



                      Hope this helps

                      Cheers,
                      Reneav J
                      Yes your problem matches with me completely,and lets see the main culprit mathches with you or not.I have also changed thrice the battery one rectifier.

                      ----consecutive posts auto-merged-----

                      Originally posted by Divya Sharan View Post
                      Probably, it's an earth issue. The circuit has a short somewhere.
                      Dekhta hoon

                      ----consecutive posts auto-merged-----

                      Originally posted by stefanm View Post
                      Also check if any wires have been chewed by rats, found a mouse living under my seat last month.
                      yeah this could happen also as the garage where the bike is parked has lots of rats

                      Comment


                      • #12
                        Re: Yamaha R15 Battery and electrical issues

                        Originally posted by taufique View Post
                        Yes your problem matches with me completely,and lets see the main culprit mathches with you or not.I have also changed thrice the battery one rectifier.

                        ----consecutive posts auto-merged-----


                        Dekhta hoon

                        ----consecutive posts auto-merged-----


                        yeah this could happen also as the garage where the bike is parked has lots of rats
                        Any updates on the issue? Is it fixed? What was the culprit?
                        Splendor - 2k to 2006
                        Karizma - 2k3 to 2009
                        P180 - 2k6 to 2k9
                        Hunk - Oct 2k7 til now
                        ZMR - 2010 to Forever
                        RX135(2k) - 2013 to 2018
                        Ninja 250R (2010) - 2016 til now
                        RayZ - 2015 til now
                        Ninja 650 (2014) - 2017 til now


                        Delhi to Narkanda
                        Delhi to Coimbatore
                        Delhi to Nepal

                        Comment


                        • #13
                          Re: Yamaha R15 Battery and electrical issues

                          Originally posted by rreneav1987 View Post
                          Any updates on the issue? Is it fixed? What was the culprit?
                          bro i had given the bike for 2 days in a yamaha showroom,the mechanic checked all wire cables,charging points,rectifier,regulator,etc and is telling that there is an issue with the battery and every things are fine.Now the thinh is it is the 3rd amaron battery iam going to change under warranty and does amaron batteries are useless(can't believe this)or still some problem persists.

                          Comment


                          • #14
                            Re: Yamaha R15 Battery and electrical issues

                            Originally posted by taufique View Post
                            bro i had given the bike for 2 days in a yamaha showroom,the mechanic checked all wire cables,charging points,rectifier,regulator,etc and is telling that there is an issue with the battery and every things are fine.Now the thinh is it is the 3rd amaron battery iam going to change under warranty and does amaron batteries are useless(can't believe this)or still some problem persists.
                            Can you please do the test I mentioned? That will help you find out what the culprit is..
                            Splendor - 2k to 2006
                            Karizma - 2k3 to 2009
                            P180 - 2k6 to 2k9
                            Hunk - Oct 2k7 til now
                            ZMR - 2010 to Forever
                            RX135(2k) - 2013 to 2018
                            Ninja 250R (2010) - 2016 til now
                            RayZ - 2015 til now
                            Ninja 650 (2014) - 2017 til now


                            Delhi to Narkanda
                            Delhi to Coimbatore
                            Delhi to Nepal

                            Comment


                            • #15
                              Re: Yamaha R15 Battery and electrical issues

                              i had gone to amaron dealer,there they kept the battery for 2 days and charged it and checked it and told that its perfect.Then i went straight to yamaha showroom and told the mechanic that there nothing wrong with the battery plz check the bike properly and then he checked anfd found the coil plate need to be changed,by putting another bike coil with that of mine found the voltage 14+ but with the defective one its shows less than 14 volts.So i guess i have found the real culprit now.

                              Comment

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