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Working on Rx100 1992

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  • Working on Rx100 1992

    Hi,
    hey friends to start from starting we bought this pre owned RX100(1992) in 1997. after this my dad was using this bike till 2007. then he gave this bike to his colleague and he was using this bike till june 2014. he did not maintain the bike like he should. so after getting the bike back i have found it need some work to be done.i rode this bike for 25-30 kms and it was ok types.

    following are the problems i noticed:

    1. Chain set has gone
    2. Front forks leakage
    3. Black smoke from silencer/engine. weird sound from engine
    4. Meter not working
    5. Except headlight no other electrical is working.
    6. paint and plating
    7. oil leakage on engine and other parts

    It has written G2 on the engine. i dont know about which piston size is in it.

    i got a quote of 15000 for restoration. it does'nt include electricals and tyres. other then this paint denting painting and engine work is in it.

    for engine work i got a quote of 5000 from other mechanic.

    uploading picture of the bike.
    Attached Files

  • #2
    Re: Working on Rx100 1992

    Restoration Approved!
    Got a $5 head? Get a $5 helmet.
    Because everyone who passes, isn't a martyr!

    Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
    Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
    ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
    P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

    Comment


    • #3
      Re: Working on Rx100 1992

      Rx-100s engine can be restored in 5000rs, if you are reboring it, but if you have the budget then opt for new cylinder block and crank assembly, as one can't be sure of reboring jobs done by todays lathe guys, on the exterior it depends how bad is the chassis and other cycle parts, if the petrol tank is not rusted from inside then get it repainted instead of going for the new ones, your bike's speedometer must have written escorts on it so don't change the meter just get it repaired, while refilling front forks check the inner tubes for straightness, change wiring harness, oil leakage is not a problem when you will rebuild the engine changing of all oil seals will stop the leak, get the silencer cleaned thoroughly first by scraping all the thick carbon deposits and then wash the silencer extensively with kerosene, change every small rubber part and if the bike electricals are of 6volt, then this is the right time to convert it to 12volts.
      Last edited by kusmaker; 07-01-2014, 12:52 PM.

      Comment


      • #4
        Re: Working on Rx100 1992

        Happy to see another RX restoration, all the very best.

        Originally posted by speedyking View Post
        1. Chain set has gone
        2. Front forks leakage
        3. Black smoke from silencer/engine. weird sound from engine
        4. Meter not working
        5. Except headlight no other electrical is working.
        6. paint and plating
        7. oil leakage on engine and other parts
        1) No other go, get a new sprocket + chain kit
        2) If the tubes are in perfect condition, get the oil filled and oil seals changed (Less than 300 INR) Else you should go for brand new inner tubes too
        3 & 7) Should be addressed during engine reconditioning
        4) Have you checked if the worm gears were working? Most cases will be worm gear failure.
        5) If your bike is still with 6V electricals, convert it to 12V (best choice)
        6) Check for the condition of petrol tank. Go for painting only if it is rust free, else get brand new one


        Originally posted by speedyking View Post
        i got a quote of 15000 for restoration. it does'nt include electricals and tyres. other then this paint denting painting and engine work is in it.

        for engine work i got a quote of 5000 from other mechanic.
        What does it include in that 15k & 5k quote?

        Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
        Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
        2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

        Comment


        • #5
          Re: Working on Rx100 1992

          @Mr.Boss
          15k includes everything except tyre and electricals.
          5k only for engine overhauling

          worm gears will be done during engine overhauling?
          Thanks for your suggestions


          @kusmaker
          may be my dad already has changed the meter once it has written yamaha on it.
          will the wiring guy will be able to change the output to 12v.?
          will talk to him.
          will talk to my mechanic to change the whole cylinder part.
          Thanks for your suggestions

          yesterday went to start some work on it.
          got the following things done on it:

          1. servicing
          2. Oil change
          3. chain set change
          4. spark plug change
          5. fuel tank clean.(no rust on it)
          6. tank rubber mounts change
          7. carb. cleaning
          8. brake shoes change
          9. front fork oil seal and oil change(1 fork tube needs replacement)
          10. accelerator and clutch cable change.
          11. ignition set change
          12. bearing change
          13. fuel tank 2t and pipe change
          14. all indicators
          15. battery change
          and some more little things done. All these things took 1 full day.

          total expense were 3300 +/- 50

          work need to be done is now.

          1. Engine overhauling
          2. New Wiring
          3. Denting and painting.
          4. replacement of stuff like seat,meter etc.

          will do the restoration in same way. will go to the mechanic on this sunday for engine overhauling.


          saw a RXZ on evening of tuesday in dwarka and it was looking awesome.it was very well maintained


          i clicked some pics. and stupidly i dont know how come i clicked them in 320X240 pixel size.lolz

          still uploading them. see them if you can
          Attached Files
          Last edited by speedyking; 07-02-2014, 05:36 PM.

          Comment


          • #6
            Re: Working on Rx100 1992

            Originally posted by speedyking View Post
            @Mr.Boss
            15k includes everything except tyre and electricals.
            5k only for engine overhauling

            worm gears will be done during engine overhauling?
            Thanks for your suggestions


            @kusmaker
            may be my dad already has changed the meter once it has written yamaha on it.
            will the wiring guy will be able to change the output to 12v.?
            will talk to him.
            will talk to my mechanic to change the whole cylinder part.
            Thanks for your suggestions

            yesterday went to start some work on it.
            got the following things done on it:

            1. servicing
            2. Oil change
            3. chain set change
            4. spark plug change
            5. fuel tank clean.(no rust on it)
            6. tank rubber mounts change
            7. carb. cleaning
            8. brake shoes change
            9. front fork oil seal and oil change(1 fork tube needs replacement)
            10. accelerator and clutch cable change.
            11. ignition set change
            12. bearing change
            13. fuel tank 2t and pipe change
            14. all indicators
            15. battery change
            and some more little things done. All these things took 1 full day.

            total expense were 3300 +/- 50

            work need to be done is now.

            1. Engine overhauling
            2. New Wiring
            3. Denting and painting.
            4. replacement of stuff like seat,meter etc.

            will do the restoration in same way. will go to the mechanic on this sunday for engine overhauling.


            saw a RXZ on evening of tuesday in dwarka and it was looking awesome.it was very well maintained


            i clicked some pics. and stupidly i dont know how come i clicked them in 320X240 pixel size.lolz

            still uploading them. see them if you can

            Are you from delhi, as your bike RP suggests, at which mechanic in delhi you are getting your bike restored, just PM me and may be we can talk on phone as,i would also like to join you in your restoration process as i love seeing rx100s getting restored.
            Yeah your mechanic can convert the bike to 12volts, nothing special in it.

            Comment


            • #7
              Re: Working on Rx100 1992

              Originally posted by kusmaker View Post
              Are you from delhi, as your bike RP suggests, at which mechanic in delhi you are getting your bike restored, just PM me and may be we can talk on phone as,i would also like to join you in your restoration process as i love seeing rx100s getting restored.
              Yeah your mechanic can convert the bike to 12volts, nothing special in it.
              yes brother i am from Delhi.
              will pm you when will go for engine overhauling and for painting and denting. even i would love to have some company. thanks for your support dude.

              Comment


              • #8
                Re: Working on Rx100 1992

                [MENTION=47567]speedyking[/MENTION] :- I'll keep checking this thread. You already have few expert's attention. You just cannot go wrong. All the best !!
                RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                Comment


                • #9
                  Re: Working on Rx100 1992

                  Originally posted by speedyking View Post
                  yes brother i am from Delhi.
                  will pm you when will go for engine overhauling and for painting and denting. even i would love to have some company. thanks for your support dude.
                  ur bike engine is OE packed i thing G-2 block fit on bike i m right mr.speedyking ??
                  born to lead

                  Comment


                  • #10
                    Re: Working on Rx100 1992

                    Originally posted by SUMEET88 View Post
                    ur bike engine is OE packed i thing G-2 block fit on bike i m right mr.speedyking ??
                    It has written G2 on it.Yes G2 block is fitted on it.

                    Comment


                    • #11
                      Re: Working on Rx100 1992

                      Finally after waiting for sometime and given it a thought i have decided to modify it and give it cafe racer look.
                      me and my jiju opened the entire bike...
                      uploading pics of it
                      went to karol bagh to get some stuff. going to mumbai on ganpati so will be able to restart work on it

                      opened the engine and saw 0.5 piston i guess its 2nd size engine.
                      will go for sleeving so that will get install stock piston in it.
                      Attached Files
                      Last edited by speedyking; 08-15-2014, 01:22 AM.

                      Comment


                      • #12
                        Re: Working on Rx100 1992

                        Although it's your choice converting the bike to cafe racer, but from my side i won't advice it doing this way.

                        Comment


                        • #13
                          Re: Working on Rx100 1992

                          Originally posted by speedyking View Post
                          Finally after waiting for sometime and given it a thought i have decided to modify it and give it cafe racer look.
                          me and my jiju opened the entire bike...
                          uploading pics of it
                          went to karol bagh to get some stuff. going to mumbai on ganpati so will be able to restart work on it

                          opened the engine and saw 0.5 piston i guess its 2nd size engine.
                          will go for sleeving so that will get install stock piston in it.
                          do not sleeve , you will end up ruining the cylinder, just go for the next over size
                          Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                          Comment


                          • #14
                            Re: Working on Rx100 1992

                            Why do you want to spoil the Stock looks? Try to maintain in stock itself. Do not go for sleeve job. Very rare people do a good sleeve job and that too depends on your luck. Its only 2nd oversize. You can go for 2 more. Get 0.75 Mahle(Goetze) or ART(If available) piston and maintain the stock block. If you have more Vitamin M, Then get a new block. You said you did oil change. Dude, if you are going for engine overhaul later, then this change will be a waste.

                            In the 4th Pic, it seems like your Real wheel is out. Try to align that too. Try to acquire all parts OE.
                            Happy & Safe Riding to All

                            Comment

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