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Project IND Suzuki AX 100

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  • #1

    Project IND Suzuki AX 100

    Hi buddies I'm Akshay nath from kollam kerala
    I've recently got an old two stroke bike and i will share my plans and details with you [emoji16]
    And yea another one to our garage ( i also have a 2013 model KTM Duke 390) [emoji6] and its the legendary Ind Suzuki AX 100 the first 100cc and the first Indo-Japan bike in India. This is a 1986 model (2 stroke) CKD model (fully assembled in Japan) and still has most of its original parts from there. Restoring this is a hell of a job as the parts are rare and finding it is a task. I got this from a place which the bike was exposed to rain and extreme heat and the bike wasn't used for the last 2 years so it got rusted and most of the cables broke , brakes got jammed and the chain sprocket was rusted fully so it was in a immovable condition so we took a carrier and transported it from there to my home
    I'll keep you updated guys [emoji6]

    I will post the picture of it's present condition below

    The restoration job will be mostly done by my brother Ajay.

    Thank god my parents and my friends for supporting and also need your support and opinions xBhp brothers and sisters [emoji3526]

    Click image for larger version Name: IMG_20200106_132015.jpg Views: 1 Size: 21.8 KB ID: 2003988

    Click image for larger version Name: IMG_20200106_125452.jpg Views: 1 Size: 21.1 KB ID: 2003989

    Click image for larger version Name: IMG_20200106_132908.jpg Views: 1 Size: 21.1 KB ID: 2003990

    Click image for larger version Name: IMG_20200106_132921.jpg Views: 1 Size: 21.4 KB ID: 2003991
    Last edited by Themotoexorcist; 01-23-2020, 10:59 AM.
    Tags: None
  • #2
    Re: Project IND Suzuki AX 100

    Thread approved.

    Comment

    • #3
      Re: Project IND Suzuki AX 100

      Originally posted by Themotoexorcist View Post
      Another one to our garage [emoji6] and its the legendary Ind Suzuki AX 100 the first 100cc and the first Indo-Japan bike in India. This is a 1986 model (2 stroke) CKD model (fully assembled in Japan) and still has most of its original parts from there. Restoring this is a hell of a job as the parts are rare and finding it is a task. I got this from an uncle and the bike wasn't used for the last 2 years so it got rusted and most of the cables broke.

      I will post the picture of it's present condition below

      The restoration job will be mostly done by my brother Ajay.

      Thank god my parents and my friends for supporting and also need your support and opinions xBhp brothers and sisters [emoji3526]

      [ATTACH]252473[/ATTACH]
      where at kollam
      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

      Comment

      • #4
        Re: Project IND Suzuki AX 100

        Originally posted by kb100 View Post
        where at kollam
        Thevally
        You from kollam?

        Comment

        • #5
          Re: Project IND Suzuki AX 100

          So we started to strip down the bike to check deeply and see whats inside and the conditionsClick image for larger version Name: IMG_20200107_155401.jpg Views: 1 Size: 21.3 KB ID: 1969325Click image for larger version Name: IMG_20200107_170212.jpg Views: 1 Size: 21.4 KB ID: 1969326

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          • #6
            Re: Project IND Suzuki AX 100

            Originally posted by Themotoexorcist View Post
            Thevally
            You from kollam?
            yes i am...
            Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

            Comment

            • #7
              Re: Project IND Suzuki AX 100

              I will also try to restore the oil tank and oil pump
              But i will only use the premix method [emoji28] Click image for larger version Name: IMG_20200107_154125.jpg Views: 1 Size: 20.9 KB ID: 1969341

              Comment

              • #8
                Re: Project IND Suzuki AX 100

                Sadly the meter casing needs to be replaced but will not throw away the original one as it is rare and hard to find and also comes with the IND SUZUKI logo which the new cases doesn't hasClick image for larger version Name: IMG_20200107_163521.jpg Views: 1 Size: 21.6 KB ID: 1969496

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                • #9
                  Re: Project IND Suzuki AX 100

                  Cleaning up the carb [emoji6]Click image for larger version Name: IMG_20200107_130320.jpg Views: 1 Size: 20.2 KB ID: 1969497

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                  • #10
                    Re: Project IND Suzuki AX 100

                    Detaching the engine from the chasisClick image for larger version Name: 2020_0111_134115_004.jpg Views: 1 Size: 20.0 KB ID: 1969547

                    Comment

                    • #11
                      Re: Project IND Suzuki AX 100

                      Took the engine outClick image for larger version Name: 00000IMG_00000_BURST20200111135022502_COVER.jpg Views: 1 Size: 19.8 KB ID: 1969548

                      Comment

                      • #12
                        Re: Project IND Suzuki AX 100

                        Good thing is unlike the RX 100/135 there are lots of parts floating around aliexpress etc for the AX 100. While such cannot replace the original parts, those would make for good placeholders. Best of luck.

                        Comment

                        • #13
                          Re: Project IND Suzuki AX 100

                          Originally posted by Manan View Post
                          Good thing is unlike the RX 100/135 there are lots of parts floating around aliexpress etc for the AX 100. While such cannot replace the original parts, those would make for good placeholders. Best of luck.
                          Yes bro I've seen some parts and still outside india there are lots of suzuki as 100 i have a seen a lot in Instagram
                          And btw I'm still collecting parts for this that is why the build is lagging and I'm a student too so because of exams it will take some time so sorry for the delay [emoji28]

                          Comment

                          • #14
                            Re: Project IND Suzuki AX 100

                            Originally posted by Themotoexorcist View Post
                            I will also try to restore the oil tank and oil pump
                            But i will only use the premix method [emoji28] [ATTACH]252653[/ATTACH]
                            Hello brother, Never run a 2T pump without 2T oil.Have some 2T oil in the oil tank and the pump to the lowest possible set up.the gears inside the pump will be damaged( as 2Toil lubricates it).that's what I think.experts can correct.

                            Comment

                            • #15
                              Re: Project IND Suzuki AX 100

                              Originally posted by AD_YAM View Post
                              Hello brother, Never run a 2T pump without 2T oil.Have some 2T oil in the oil tank and the pump to the lowest possible set up.the gears inside the pump will be damaged( as 2Toil lubricates it).that's what I think.experts can correct.
                              Thanks for the info bro i know about that a friend of mine told me about the oil pump and its details [emoji1] anyway thanks for commenting

                              Comment

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