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World of Sprockets!

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  • dr.faramroze
    replied
    I own a 2019 Bajaj Avenger Street 180 run 13000 kms. I have changed the stock chain sprocket setup of 14T/38T six holes 520 pitch, 110 links to 14T/36T six holes 520 pitch 110 links of Bajaj Avenger cruise 220 which is a direct fitment. This mod helps in continuous cruising at 60-70 kmph. I used this setup for four months. Recently I changed the gearbox sprocket to 15T purchased from NMW Racing online which was meant to be used for NS200. This mod is awesome for longer acceleration and smoother RPM. Most recommended. I am also using NS200 carburettor with this setup.

    Edit: 11-06-2025. Changed to Bajaj Pulsar 220F CDI (DK111072) and both ignition (ht) coils of P220F. RPMs have automatically changed with taller limits. Cruising at 90 kmph is even better with minimal vibrations. The purpose of adding this information here is gearing has now become similar to that of P220F.
    Last edited by dr.faramroze; 06-11-2025, 10:17 PM. Reason: Another gearing/RPM modification

    Leave a comment:


  • NightRider_Bnglr
    replied
    Hi all, I wanted to replace my pulsar rs200 rear sprocket to 42 teeth for better acceleration, I’m aware this will reduce the top speed and I’m okay with that.
    Can someone please suggest a direct fit 42t sprocket for rs200?

    Leave a comment:


  • krixna
    replied
    Hi guys.

    Please suggest sprockets for Passion Pro 2009 to drop the engine speed on highways (usual cruising speed 60-70kmph).

    Krishna.

    Leave a comment:


  • B7ACKTHORN
    replied
    Originally posted by rawat97 View Post

    Hello..i have seen some 4 hole to 6 hope adpater on internet ..does it work? Any issues if you are aware of . can i request if you please advice some adpator.thanks

    Prashant

    ​​
    If you mean to say carrier, then yes the carrier can be sourced from KTM from a newer model, along with the right cush rubber and can be used. I am not sure about online carriers, but you can get an OE one from SVC.

    Cheers!
    VJ

    Leave a comment:


  • rawat97
    replied
    Originally posted by B7ACKTHORN View Post
    Re: Sprocket



    The first gen Dukes came with four hole sprocket lug nuts and the newer ones come with 6 hole lug nuts. The Duke 200's sprockets were 14/42 and the Pulsar 220 if you mean this bike (as Pulsars have a wide variety of bikes under the name) uses 14/36 as far as my memory serves. If you can I'd suggest you replace your four hole to six hole lug setup, if yours is a four hole. If yours is a 6 hole, then stick to stock setup, it gives a perfect blend of torque and top speed, unless you want to undergear.

    Cheers!
    VJ
    Hello..i have seen some 4 hole to 6 hope adpater on internet ..does it work? Any issues if you are aware of . can i request if you please advice some adpator.thanks

    Prashant

    ​​

    Leave a comment:


  • sasrickp150
    replied
    Originally posted by anishbora View Post
    Hi guys, i have a stock 2016 Duke 200 BSIII and want to install a smaller rear sprocket, may be a 40T or a 39T, while keeping the front 14T sprocket untouched.

    Request your inputs regarding the available options and if they would be a direct fit or not. I am not aware of the available combinations, the PCD, and chain pitch.


    Would really appreciate any assistance.

    Ride safe guys!
    If you want direct fit then go with this setup- NS200 chain kit(39T rear) or the RS200 chain kit(41T rear) and also change the sprocket hub from any of the two bikes.

    Leave a comment:


  • sasrickp150
    replied
    Any suggestions for 428 pitch chain kit conversion for pulsar 220f? I want to keep the stock 14-36 gearing but in 428 pitch chain and sprockets. Main goal is to reduce unsprung mass and increase acceleration.

    Leave a comment:


  • krixna
    replied
    Passion Pro

    Hi guys,

    My cousin has begun to hate the tractor-like jump in 1st gear and the screaming rpm at 60 kmph. I suggested going for a sprocket with around 40T (stock 44T) at the rear or increase one tooth at the front. Any suggestions for a direct fit sprocket, either front or back?

    Regards,
    Krish.

    Leave a comment:


  • ravi.sharma911
    replied
    Guys,

    NEED HELP: I am looking for a new chain sprocket kit replacement on my Bajaj Pulsar 180 Dtsi Ug2 2006 (Fear the black model - The first model with the black engine and alloys with analog meter), I am sure It's running on a different teeth ratio currently so now I am looking for the stock teeth and chain links specs.

    If I am not wrong the stock sprocket kit specs. are 15/43 T with 124 chain links. CORRECT ME IF I AM WRONG.

    The Genuine Bajaj spare part (36DJ4005 | 36 DJ40 05) is not available in the market near me, but I found a few OEM Vendor options online:

    Option 1 (Its for Honda Unicorn available on amazon): https://www.amazon.in/gp/product/B00...k_ql_qh_dp_hza

    Option 2 (It's showing compatible with the vehicle but showing 44T for rear): https://safexbikes.com/productdetail...5%2C659/UMJ053

    Option 3 (It's showing compatible with CBR 150R): https://safexbikes.com/productdetail...0KITS//R428HCS

    Question: Can I use these sprocket kits on my bike?

    I would really appreciate your help and guidance.

    Thanks

    Leave a comment:


  • anishbora
    replied
    Hi guys, i have a stock 2016 Duke 200 BSIII and want to install a smaller rear sprocket, may be a 40T or a 39T, while keeping the front 14T sprocket untouched.

    Request your inputs regarding the available options and if they would be a direct fit or not. I am not aware of the available combinations, the PCD, and chain pitch.


    Would really appreciate any assistance.

    Ride safe guys!

    Leave a comment:


  • AsliSK
    replied
    Re: World of Sprockets!

    Can anyone give me information about R15 V3 BS4 Chain pitch. And some direct fit alternative to stock, undergear and overgear.
    Thank you in advance

    Leave a comment:


  • 007_Sid
    replied
    Re: World of Sprockets!

    Thankyou so Much for the Information[emoji106]
    Got it Replaced
    As the KTM service Centre was shortage of man power got the sprocket kit fitted by Local Vendor !
    Last edited by 007_Sid; 08-28-2020, 04:22 PM.

    Leave a comment:


  • s1d
    replied
    Re: World of Sprockets!

    Originally posted by 007_Sid View Post
    I have the frist Generation duke with 4 holes and i don't want to upgrade to 6 holes rear sprocket
    Please suggest me for 4 holes rear sprocket
    I am planning to get it done next week
    As the bike has not run from past 2 weeks
    are you looking for the stock chain/sprocket kit (4 hole) ? If so, isn't it available from ktm itself or have they stopped supplying this ?
    if its not available from ktm, you can very well get the same stock 4 hole chain/sprocket kit from rolon directly (they are also the oem for ktm).

    if you want to change the sprockets to a different size, then let us know what type of performance you expect, so that sprocket'ing can be suggesting accordingly.
    the 4 hole set on the 1st gen duke had a +1 bigger rear sprocket (and iirc later batches got 4 hole with -1 tooth) vs the later 6 hole ones (Which are all 42 T).. 43T gives a slightly more peppy performance in the low/mid range. if you want a relaxed ride, you could go down 2-3 teeth max on the rear.. anything lower imo kills the peppy nature the duke is known for.
    iirc, the 4 hole rear sprocket came in both 43 and 42 tooth configuration.

    the stock p220 front sprocket 14T is the same as the one on the duke 200. in case you only want to change the front (since that is what wears out faster)
    with the front you gotta be more careful.. as increase in the sprocket size could mess with the engine casing and damage the case if the chain hits it, i don't think more than +1 at front will fit in without causing issues.
    Last edited by s1d; 08-19-2020, 03:03 PM.

    Leave a comment:


  • ashwinprakas
    replied
    Re: World of Sprockets!

    Originally posted by Hank View Post
    Hey, Can u suggest possible options for sprocketing (overgearing) my apache RTR 200 4v to increase top speed .
    13/45T with 520 pitch..
    Thanks.
    Your current FD ratio is very short, I'd suggest a balanced Ratio at 3.00:1. For that you have to get 14T front and 42T rear.

    This would give you ample leverage down low as well as up top.

    ----consecutive posts auto-merged-----

    Originally posted by 007_Sid View Post
    I have the frist Generation duke with 4 holes and i don't want to upgrade to 6 holes rear sprocket
    Please suggest me for 4 holes rear sprocket
    I am planning to get it done next week
    As the bike has not run from past 2 weeks
    For your model Duke 200 the front and rear sprocket from all Pulsar's running on .520 pitch chain would be a direct fit with the exception of the NS200. Though chain length would be an issue unless you're fine with using a chain breaker to extend chain.

    Say for example with the P220(14/36) chain kit you get a way taller FD ratio which enables you to cruise at high speeds at lower RPM.

    Leave a comment:


  • 007_Sid
    replied
    Re: World of Sprockets!

    I have the frist Generation duke with 4 holes and i don't want to upgrade to 6 holes rear sprocket
    Please suggest me for 4 holes rear sprocket
    I am planning to get it done next week
    As the bike has not run from past 2 weeks

    Leave a comment:

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