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RD350 - Restoration - Givng it a heart transplant

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  • #46
    Re: RD350 - Restoration - Givng it a heart transplant

    Got an alternative to the Tire change. Incidently, the Continental GT sports tubeless spoke wheels and has the Pirelli Sport Demon tyres. Moreover, they are 18" rim size.

    A snippet from the technial spec for the GT from RE official site -
    brakes & tyres

    Tyres Fr. 100/90-18, 56 H Pirelli Sport Demon
    Tyres Rr. 130/70-18, 63 H Pirelli Sport Demon
    Brakes Front Brembo 300mm Floating disc, 2-Piston floating caliper
    Brakes Rear 240mm Disc, Single piston floating caliper
    Can someone tell me how good are the Pirelli Sport Demons?

    Cheers,
    Zohaibak
    Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

    My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

    Comment


    • #47
      Re: RD350 - Restoration - Givng it a heart transplant

      about the conti gt wheels , bullets normally run 40 spoke wheels compared to other bikes which run 36 spokes , check this before you make the purchase
      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

      Comment


      • #48
        Re: RD350 - Restoration - Givng it a heart transplant

        Originally posted by kb100 View Post
        about the conti gt wheels , bullets normally run 40 spoke wheels compared to other bikes which run 36 spokes , check this before you make the purchase
        Loved your comment on the number of spokes! I remember dropping the bullet front rim idea due to difference in the number of spokes during the Endura build.

        Damn...back to square one.

        Cheers,
        Zohaibak
        Last edited by zohaibak; 05-09-2014, 09:14 AM.
        Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

        My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

        Comment


        • #49
          Re: RD350 - Restoration - Givng it a heart transplant

          Originally posted by zohaibak View Post
          Loved your comment on the number of spokes! I remember dropping the bullet front rim idea due to difference in the number of spokes during the Endura build.

          Damn...back to square one.

          Cheers,
          Zohaibak
          you need something like this:https://plus.google.com/photos/10858...849?banner=pwa

          its reapers bike from rdd
          Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

          Comment


          • #50
            Re: RD350 - Restoration - Givng it a heart transplant

            Originally posted by kb100 View Post
            you need something like this:https://plus.google.com/photos/10858...849?banner=pwa

            its reapers bike from rdd
            A million thanks for sharing the pics

            This is exactly I was aiming for. What rims are those?

            Cheers
            Zohaibak
            Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

            My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

            Comment


            • #51
              Re: RD350 - Restoration - Givng it a heart transplant

              Originally posted by zohaibak View Post
              A million thanks for sharing the pics

              This is exactly I was aiming for. What rims are those?

              Cheers
              Zohaibak
              i have no idea , anyway try the foll link: RDDREAMS.COM • Login
              you need to sign in to view it though
              Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

              Comment


              • #52
                Re: RD350 - Restoration - Givng it a heart transplant

                Originally posted by zohaibak View Post
                A million thanks for sharing the pics

                This is exactly I was aiming for. What rims are those?

                Cheers
                Zohaibak
                Abhishek's bike has custom rims made by arjun raina. You can contact him for rims on his fb page motoexotica.

                Sent from my GT-I9001 using xBhp Connect mobile app
                HYPERTHRUST CLEARED AND COUNTING
                5.....4.....3....2.....1

                sigpic

                Comment


                • #53
                  Re: RD350 - Restoration - Givng it a heart transplant

                  Originally posted by deysandeep View Post
                  Hi,
                  Its been a long time since I have hardly written anything, however, since you have come up with a topic of complete rebuild, I though of suggesting something. Hope you may like it. We just restored a RD 350 in Kolkata and mine will be done after a couple of months. I would suggest you to rebuild the crank rather than buying new ones. Since in the forum I am not suppose to take names but all we did was rebuilt the crank and got Malaysian cylinders, belive me brother were are just amazed with the performance. The person who guided us was just amazing, of course he did charge us but the charges were acceptable. I keep reading about RD spares and I can tell you that these Chinese made cylinders are crap.
                  As far as cylinders made in China are concerned, i would say a strict no no. Please be specific with other spares that you are thinking to import, because US Rd's specifaction are totally different from Indian Rd's .
                  Everything is availbale in India for RD's, all u need is just the correct person. Till sometime ago there were many quacks selling spare for triple the price but I think there is someone who is providing spares at nominal rates. Now when Imean nominal that does not mean that he is charging for spares with the cost that was available 20 years back but as compared to today his charges are acceptable.

                  Once again i am not trying to hurt your sentiments, I am not trying to stop you from importing spares neither am I trying to promote someone, all i mean to say is spen your money wisely and do not get fooled.
                  Wanted to wish you good luck for the rebuild. Hope i could have a word with you. Can u email your number at deysandeep @REDiffmail.com.

                  ----consecutive posts auto-merged-----

                  Originally posted by deysandeep View Post
                  Hi,
                  Its been a long time since I have hardly written anything, however, since you have come up with a topic of complete rebuild, I though of suggesting something. Hope you may like it. We just restored a RD 350 in Kolkata and mine will be done after a couple of months. I would suggest you to rebuild the crank rather than buying new ones. Since in the forum I am not suppose to take names but all we did was rebuilt the crank and got Malaysian cylinders, belive me brother were are just amazed with the performance. The person who guided us was just amazing, of course he did charge us but the charges were acceptable. I keep reading about RD spares and I can tell you that these Chinese made cylinders are crap.
                  As far as cylinders made in China are concerned, i would say a strict no no. Please be specific with other spares that you are thinking to import, because US Rd's specifaction are totally different from Indian Rd's .
                  Everything is availbale in India for RD's, all u need is just the correct person. Till sometime ago there were many quacks selling spare for triple the price but I think there is someone who is providing spares at nominal rates. Now when Imean nominal that does not mean that he is charging for spares with the cost that was available 20 years back but as compared to today his charges are acceptable.

                  Once again i am not trying to hurt your sentiments, I am not trying to stop you from importing spares neither am I trying to promote someone, all i mean to say is spen your money wisely and do not get fooled.
                  Wanted to wish you good luck for the rebuild. Hope i could have a word with you. Can u email your number at deysandeep [MENTION=11046]RED[/MENTION]iffmail.com.

                  Comment


                  • #54
                    Re: RD350 - Restoration - Givng it a heart transplant

                    Hi All,

                    Had a slight change in plans.Here it goes -

                    1. Tubeless spoke rims are not available and the people that do sell 'em are asking for a lot of moolah!
                    2. RD350 US spares - Arranging spares from the US didnt work out, my aunt doesn't want me to spend a single penny on bikes . Plus the shipping was costing a bomb.

                    I will be heading to the US my self sometime in late October and will personally buy all the stuff. Will just carry 1 pair of clothes and hygiene items as I want to stuff all the spares in my 50K baggage allowance. If I can arrange for the tubeless spoke wheels then nothing like that but they going to be pretty heavy.

                    For now the build would be in two phases.

                    Phase 1 in India -

                    A. Disc Brakes - Duke 390 front and rear disc brakes with ABS ( we all know how she desperately needs better brakes)
                    B. Suspension - Duke 390 front fork suspension. For the rear, I'm planning to go with the P220 swingarm as I dont want to go for the mono-shock route. Will get the rear disc setup somehow altered.
                    C. Tyres - Duke 390 Metzelers ( They sticky as shit!)
                    D. Alloy wheels - Duke 390 alloy wheels ( Personally hate them but as they will screw the RD's classic look). These would be a temporary solution and will replace them as and when I get the tubeless spoke rims. Moreover, they would be useful spares in case the Duke herself gets some issues.

                    These parts have been ordered today. Will get them in 6 days from Chakan. For the first time love staying in Pune

                    E. Chrome Plating - She would be disassembled this weekend and parts would be shipped to Hyderabad.
                    F. Paint Job - I still like the paint that Cupid has and would only go for clear coat this time. Will not be painting the engine until I get the spares from the US.

                    Phase 2 in US -
                    1. Engine Spares from HVC and Ebay.
                    2. Tubeless spoke rims ( Not sure if I can carry them back as they would be real heavy)
                    3. Cylinder porting.

                    Overall Build Costs -
                    1. Rs 51500 - Disc Setup, Suspension,Tyres, Alloy Wheels, Pulser swing arm. (Actuals)
                    2. Rs 11000 - Chrome-plating and shipping costs to Hyderabad. (Actuals)
                    3. Rs 3000 - Du-Pont clear coat. (Actuals)
                    4. Rs 1000 - Painter Charges. (Actuals)
                    5. Rs 5000 - Mechanic Charges. (Actuals)
                    6. Rs 6000 - Misc spares (Actuals).
                    7. $1500 - Engine spares ($1500) - (Estimate)
                    8 $700 - Tubeless Spoke rims ( Not sure if I will be able to carry these)
                    9. $???? - Cylinder porting (Got no clue yet).

                    I've heard a lot of people do a porting jobs in the US, has anyone got more information on this? On a side note, I had spoken to MotoCarerra and they offered different porting options with the stage 3 porting going to a whopping 78bhp!! However, it seems they went out of business and now I don't have any leads .

                    Can someone please guide me on this one . I already have a pair of US spec cylinders and heads and will take them to US to get this done if I find the right people to do it.

                    Cheers,
                    Zohaib
                    Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

                    My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

                    Comment


                    • #55
                      Re: RD350 - Restoration - Givng it a heart transplant

                      Originally posted by zohaibak View Post
                      Hi All,

                      Had a slight change in plans.Here it goes -

                      1. Tubeless spoke rims are not available and the people that do sell 'em are asking for a lot of moolah!
                      2. RD350 US spares - Arranging spares from the US didnt work out, my aunt doesn't want me to spend a single penny on bikes . Plus the shipping was costing a bomb.

                      I will be heading to the US my self sometime in late October and will personally buy all the stuff. Will just carry 1 pair of clothes and hygiene items as I want to stuff all the spares in my 50K baggage allowance. If I can arrange for the tubeless spoke wheels then nothing like that but they going to be pretty heavy.

                      For now the build would be in two phases.

                      Phase 1 in India -

                      A. Disc Brakes - Duke 390 front and rear disc brakes with ABS ( we all know how she desperately needs better brakes)
                      B. Suspension - Duke 390 front fork suspension. For the rear, I'm planning to go with the P220 swingarm as I dont want to go for the mono-shock route. Will get the rear disc setup somehow altered.
                      C. Tyres - Duke 390 Metzelers ( They sticky as shit!)
                      D. Alloy wheels - Duke 390 alloy wheels ( Personally hate them but as they will screw the RD's classic look). These would be a temporary solution and will replace them as and when I get the tubeless spoke rims. Moreover, they would be useful spares in case the Duke herself gets some issues.

                      These parts have been ordered today. Will get them in 6 days from Chakan. For the first time love staying in Pune

                      E. Chrome Plating - She would be disassembled this weekend and parts would be shipped to Hyderabad.
                      F. Paint Job - I still like the paint that Cupid has and would only go for clear coat this time. Will not be painting the engine until I get the spares from the US.

                      Phase 2 in US -
                      1. Engine Spares from HVC and Ebay.
                      2. Tubeless spoke rims ( Not sure if I can carry them back as they would be real heavy)
                      3. Cylinder porting.

                      Overall Build Costs -
                      1. Rs 51500 - Disc Setup, Suspension,Tyres, Alloy Wheels, Pulser swing arm. (Actuals)
                      2. Rs 11000 - Chrome-plating and shipping costs to Hyderabad. (Actuals)
                      3. Rs 3000 - Du-Pont clear coat. (Actuals)
                      4. Rs 1000 - Painter Charges. (Actuals)
                      5. Rs 5000 - Mechanic Charges. (Actuals)
                      6. Rs 6000 - Misc spares (Actuals).
                      7. $1500 - Engine spares ($1500) - (Estimate)
                      8 $700 - Tubeless Spoke rims ( Not sure if I will be able to carry these)
                      9. $???? - Cylinder porting (Got no clue yet).

                      I've heard a lot of people do a porting jobs in the US, has anyone got more information on this? On a side note, I had spoken to MotoCarerra and they offered different porting options with the stage 3 porting going to a whopping 78bhp!! However, it seems they went out of business and now I don't have any leads .

                      Can someone please guide me on this one . I already have a pair of US spec cylinders and heads and will take them to US to get this done if I find the right people to do it.

                      Cheers,
                      Zohaib
                      i believe you can use tube less tyres with tubes inside on normal rims
                      As for your requirement for an amerikaan porter to port your cylinders try the foll link he also got his engines ported by an american porter :Blue Angel - Resurrection of my Yamaha RD350 - Team-BHP

                      With the set up you have described and with my limited imagination i tried imagining and it didnt look good , the first thing that came to my mind was your enduro....., but then that shouldn't stop you from what you want , as its your bike and your money at the end of the day and the opinions of a deranged individual such as myself shouldn't detract you from your goals

                      PS: you forgot about the wheel hubs for the bikes as far as i know there isnt one available for the ktm front end for use with spoked wheels

                      PPS: try Joshua crasto of jcmoto hes good with rd based customs hes built an rd with a ktm front end try the foll link for details: The Orange Wave by RDDreams-jcMoto | jcMoto.in
                      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                      Comment


                      • #56
                        Re: RD350 - Restoration - Givng it a heart transplant

                        Hi KB100.

                        Your valuable comments are highly appreciated. As for the Enduro..well have always kept bikes stock and wanted to do something different. She's pretty fun to thrash around!
                        Pardon me for asking, but what did you didn't like about the Enduro?

                        Hmm...missed on the the wheel and sprocket hubs.Well for now will go with the KTM alloys then and figure out the rest later.

                        I did have a look at the RDD RD and didnt understand why only the front alloy. Also, didn't like how they changed the meter console, changed the rear fender and put in those Cont GT turn signals.


                        I plan to keep her as she is except for the alloy wheels and tyres. No modification other than that. I want amazing brakes and sticky rubber as I feel that's the only place she's found lacking. I've owned her for the past 9 years and driven her just some odd 30K Kms. Now with the newer additions I see her being driven even fewer and maybe for just once in a month joy rides.

                        For that ride, I want the most awesome setup that I can get.

                        Cheers,
                        Zohaib
                        Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

                        My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

                        Comment


                        • #57
                          Re: RD350 - Restoration - Givng it a heart transplant

                          AFAIK, the new Royal Enfield GT comes with tubeless tires on the spoke rims.
                          The rims are some cast alloys or something like that, but I forgot the complete detail. XBHP page on GT's review will have the details.
                          They are 18 inch anyways.

                          Comment


                          • #58
                            Re: RD350 - Restoration - Givng it a heart transplant

                            Originally posted by zohaibak View Post
                            1. Engine Spares from HVC and Ebay.
                            Just my 2 cents- Watch out for ebay stuff- You could end up with some real crap from there.

                            Check out Economycycle as well.

                            You could pick up rims from Raina and use them with the D390 tyres + tubes. Dont waste time and money on mags if its just a stop gap solution. If you are doing something, do it right the first time- Do it the way you want the final product to be. No temporary stuff and all!

                            Cheers!
                            85 RD350
                            98 900rr Fireblade
                            01 rx 135 5spd
                            05 zma
                            06 Baleno
                            09 SX4 vvt

                            Owned-69'G2, 82'STD350, CI535, 86'RD350, 03ZMA, 07ZMA etc

                            Baby sitting: Mivec Turbo aka the garage queen! LOL

                            Comment


                            • #59
                              Re: RD350 - Restoration - Givng it a heart transplant

                              Originally posted by zohaibak View Post
                              Hi KB100.

                              Your valuable comments are highly appreciated. As for the Enduro..well have always kept bikes stock and wanted to do something different. She's pretty fun to thrash around!
                              Pardon me for asking, but what did you didn't like about the Enduro?

                              Hmm...missed on the the wheel and sprocket hubs.Well for now will go with the KTM alloys then and figure out the rest later.

                              I did have a look at the RDD RD and didnt understand why only the front alloy. Also, didn't like how they changed the meter console, changed the rear fender and put in those Cont GT turn signals.


                              I plan to keep her as she is except for the alloy wheels and tyres. No modification other than that. I want amazing brakes and sticky rubber as I feel that's the only place she's found lacking. I've owned her for the past 9 years and driven her just some odd 30K Kms. Now with the newer additions I see her being driven even fewer and maybe for just once in a month joy rides.

                              For that ride, I want the most awesome setup that I can get.

                              Cheers,
                              Zohaib
                              my advice to you would be to go for the conti gt front end , its 41mm dia and the bike is as heavy if not heavier than the rd , the problem with using the ktm front is that its designed for a much lighter bike and the suspension and brakes will have a tough time taking the weight and also in retardation , as for the rear my bet will be the rectangular section swing arm in aluminium with a 1"extension available i the us but the problem is the price

                              as for sticky tyre you dont need the tyres to be wide to get good grip you need the tyre with the right compound for that,

                              as for the endure i just dont like the yamaha and suzuki parts on a kawasaki ,the speedo, head lamp and the tail lamp they some how dont go with the overall lok of the bike , if possible please revert back to the rd speedo console they do look good on the enduro despite being from a yamaha

                              PS: if im going to add alloys to an rd this is how it will look Tejis Rd (he also got his cylinders ported abroad) :The most unique RD ever

                              PPS: JC kept the rear stock as they couldn't add alloys to the stock rd rear end and they cant add spoke wheels to the ktm front end either , same problem as you brother Bikes | jcMoto.in
                              Last edited by kb100; 05-28-2014, 03:17 PM.
                              Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                              Comment


                              • #60
                                Re: RD350 - Restoration - Givng it a heart transplant

                                Originally posted by kb100 View Post
                                my advice to you would be to go for the conti gt front end , its 41mm dia and the bike is as heavy if not heavier than the rd , the problem with using the ktm front is that its designed for a much lighter bike and the suspension and brakes will have a tough time taking the weight and also in retardation , as for the rear my bet will be the rectangular section swing arm in aluminium with a 1"extension available i the us but the problem is the price

                                The Duke390 weighs 139Ks vs the RD's 143. Can you please tell me how the 4kg weight would be such a big factor?

                                [QUOTE=kb100;1066877] as for sticky tyre you dont need the tyres to be wide to get good grip you need the tyre with the right compound for that,

                                The intention was never to go for bigger wider tires. If that would have been the intention, I would not have decided to gone for the 390 Metzelers and opted for some MRF/ local made tyres. They are pretty amazing and I think fellow 390 owners can vouch for the same.

                                Originally posted by kb100 View Post
                                i believe you can use tube less tyres with tubes inside on normal rims
                                That completely negates the ease of use tubeless tyres offer. Repairing a punction is a piece of cake on the tubeless ones. I would be better off with tubed tyres instead of doing whats suggested.


                                @SatSon,

                                I did speak to the Royal Enfield guys and they do offer aluminium wheels ( costing 9K each). However, the tyres provided by the RE still have tubes in them, even though they themselves are tubeless. For using the tubeless tyres directly, a rubber adhesive would need to be put in the rim to seal it. I never wanted to go for this jugaad in the first place. And incase even if this needs to be done then why would not I do it on the original rims instead of spending 18K. :P

                                @James,

                                Thanks for the inputs man. Will definitely check out Economycycle.

                                Cheers,
                                Zohaib
                                Last edited by zohaibak; 05-29-2014, 01:18 PM.
                                Proud owner of - Vespa - LX 125SE,Kawasaki - SX Enduro, Suzuki AX100, Rajoot 175, Yamaha RX 135 (5 speed), Yezdi CL II, CBZ Classic, Karizma Classic,Bullet G2 Series, RD350 HT (Cafe racer), RD350 HT (Stock),KTM - Duke 390 (2014), Interceptor 650, Suzuki - GSX S750, Suzuki - GSX 1300R Hayabusa.

                                My threads at Xbhp - Bajaj Enduro , Yezdi CLII Hades , RD350 Cupid , CBZ Classic , 2nd RD350 - Rs. 10000

                                Comment

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