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Re-build:The Humble 1983 TVS 50 XL

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  • #16
    True spirit. I have seen people who love motorcycles but do not have respect for smaller machines. But for a lot of us, every motorcycle has to be given respect. If you notice even in this forum, you will see people owning superbikes really interested in every kind of bike, every kind of trip irrespective of the bike. And some of them don't even care. The people who don't care are mostly the guys who bought their bikes for looks, in other words - Posers.

    All the best for your build.

    @Saravjit: Isn't your avatar tag line My way on the Highway from Limp Bizkits song - My Way?
    Last edited by silver_falcon_46; 07-21-2009, 12:04 PM.
    sigpic

    Abstainer: A weak person who yields to the temptation of denying himself pleasure.

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    • #17
      Oh wonderful dude...what Spirit.hats off to you...!!!
      Hope it all goes well...
      Dont forget to give it racing stripes.
      Never Argue with an Idiot !!!
      He will bring you down to his level and beat you with his experience.

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      • #18
        Originally posted by karthik_R View Post
        Hi guys,

        I was going through the race website of TVS and read a very interesting statement which said

        "It all began way back in 1984 when Sundaram Clayton Limited (A TVS Group company) introduced its 50 CC mopeds in the arena of road racing, notching up unbelievable speeds of 105 kmph. Since then, there has been no looking back for TVS Motor Company.It all began way back in 1984 when Sundaram Clayton Limited (A TVS Group company) introduced its 50 CC mopeds in the arena of road racing, notching up unbelievable speeds of 105 kmph. Since then, there has been no looking back for TVS Motor Company."

        Back when I was a school goer, there used to be this next door mechanic who had numerous trophies and cups along with the greasy tools. I remember asking him, where did you win them ? To which he replyed with a smile "rally". I proceeded to ask him as to which bike he was riding in the rally. Bang came the answer "XL", I was like TVS XL ??!! He patiently said yes and said there is a race at green pitch, if you are interested you can come and watch. This was back in my 6th grade.

        Rewind another 4-5 yrs back, my dad had bought a second hand TVS 50 XL, a 1983 model. 20 yrs after, the moped rusting to bits,not able to find its share of the porch space with the bikes and car, had to refuge beneath the terrace landing. Today, thanks to the power cut, I was scavenging the house and there lay my dad's humble step thru. This bike carried around 4 passengers in its hay day for till 1999 and was retired by the scooty. I felt this one needs some steroids and decided to bring it back to life. Moved the car out, to make some room and accessed damages caused by nature, rodents etc. The rims, spokes, engine head and a few other parts were rusted, wiring cut, frame bent..I was very sorry for the state of the bike and now, I am doing something I've never done before in my entire life..Yes, restore it. I know some guys here restore bikes like the TZ and RDs..

        Will attach pics and list of parts that needs to be changed as and when brought. And I have decided to do all the dirty work except the painting my self.

        First set of essential bought :

        >>Front and back brake cables
        >>Front and rear brake shoes
        >>Throttle cable
        >> Clutch or the starter cable as they call it
        >> Clutch gate or gata (whatever the lingo)

        Today, the entire bike lays disassembled in bits and carefully stored in a card board box. Spent close to 4 hours with my brother on the disassembly. Hopefully will secure all the spares by the next week..
        sooper maga, all the very best for ur ambitious project!
        POWER PORTED XL ha! too good...
        YAMAHA
        HONDA
        IDEAL JAWA

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        • #19
          I put up that kawasaki sticker from a cheap calibre brochure..Still remember promising the showroom guy that I would book the calibre every time I barged into the showroom for the brochure...

          Today I had been to a TVS showroom enquiring about some spares for the XL. He very sheepishly asked me to go to JC road for the same. However, the good news is, I can get the front fork assembly of the super XL and mate it with little or no modification.

          Sadly, I can invest time only on weekends for the restoration.
          TVS 50 XL -> 125 XXL : TVS VICTOR GL : YAMAHA R15-S : YAMAHA FZ1n :: KTM RC 390

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          • #20
            Brilliant man, most of the janatha ignore them and send them to junk yard
            hmmm soon i would start my bajaj cub 1983 restoration..

            For spares try ganesh enterprises jayanagar 4th block joel knows that guy very well his number is deepak - 9844107079
            "Engine tuning is not an exact science, but with some practice and patience you'll get comfortable with your skill and be able tune for any conditions mother nature throws at you"


            Still the Boss -- RX 135

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            • #21
              All the best, Karthik!!

              And yeah 105km/hr top speed from a puny 50cc block is 'news' to me!!


              Originally posted by silver_falcon_46 View Post
              True spirit. I have seen people who love motorcycles but do not have respect for smaller machines. But for a lot of us, every motorcycle has to be given respect. If you notice even in this forum, you will see people owning superbikes really interested in every kind of bike, every kind of trip irrespective of the bike. And some of them don't even care. The people who don't care are mostly the guys who bought their bikes for looks, in other words - Posers.
              So true. I have to agree with those lines a thousand of times.Couldnt have said better.

              Even i have seen people raising their eyebrows when you say it's one of my favourite machines(smaller machines), Damn!!

              sigpic

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              • #22
                Originally posted by silver_falcon_46 View Post
                @Sarvajit: Isn't your avatar tag line My way on the Highway from Limp Bizkits song - My Way?
                Yes, I used to like that song.
                You are right about the smaller engine bit. This is one hell of a vehicle-it looks very puny, but you'll be surprised that it can carry more loads than your&my bike put together&even climb slopes with it!

                @karthik_R: I think some of the spares of the XL Super would fit in, the body parts especially. I miss my Kinetic Honda now, wish it were with me.
                Quench my thirst with gasoline!

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                • #23
                  Best of luck bro!

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                  • #24
                    Day 4 restoration update :

                    Today, I gave office the slip for a shopping spree.. List of spares purchased

                    >> Super XL heavy duty fork assembly, cone set, axle, U-clips, T-stem, plate
                    >> XL swing arm
                    >> Escorts rear shocks
                    >> #55 jet , reed valve, gasket kit etc
                    >> Front and rear rims, spokes.
                    >> Friction drive ("belt" as we know it)
                    >> Front and rear fenders (chrome baby!!)
                    >> Dunlop tubes for both front and rear
                    >> Rear tail lamp assembly
                    >> Fuel lines, fuel tap
                    >> Brakes cables, acc cable, clutch cable
                    >> consumables like new bolts, washers

                    And boy, shopping was sure fun. Had to stop only at one spares shop where I got almost everything listed. Now my house is almost a little garage with parts lying around everywhere, I had many "Ah here you are" moments, if you know what I mean

                    I have ordered for a digital caliper, thinking of making my own exhaust. The engine is still lying around somewhere in the house . My bro was helping me through out and this is turning out to be more of a house hold project, my dad who used to ride this bike 10 yrs ago was lending a helping hand too .

                    Here are a few pics of today's progress on the bike. I am putting together the bike, just want to make sure she's up and running before the paint job.
                    Last edited by karthik_R; 07-23-2009, 01:08 AM.
                    TVS 50 XL -> 125 XXL : TVS VICTOR GL : YAMAHA R15-S : YAMAHA FZ1n :: KTM RC 390

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                    • #25
                      Nice karthik, good going. All the best..

                      PERSEVERE... failure is not an option!


                      '88 Premier Padmini | '99 Maruti 800 | '99 Yamaha RX135 | '10 Wagon R | '11 Yamaha FZ16





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                      • #26
                        Guys i got this website only for mopeds while browsing!
                        felt like sharing it.
                        Moped Army - Photo Gallery
                        @karthik: Check out the forum, it mite give u more ideas to play with ur XL
                        YAMAHA
                        HONDA
                        IDEAL JAWA

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                        • #27
                          Hi guys,

                          I am in a bit of confusion now, so as to what to do with the bike. Do I restore the bike back to its glory or make it pump a bit more power and make it racy ?

                          Ever since I put the spare split handle bars, I've been in two minds...

                          What do you guys say?
                          TVS 50 XL -> 125 XXL : TVS VICTOR GL : YAMAHA R15-S : YAMAHA FZ1n :: KTM RC 390

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                          • #28
                            If I were you, I'd port the shit outta it and pipe it with a big assed reed valve and scare the crap out of the big bikes.
                            Get a pair of good thin slicks if cash permits

                            Period
                            Last edited by atul_astro; 07-24-2009, 07:46 PM.
                            83' RD350 HT
                            96' RXG
                            97' RXZ
                            91'RX100>09'RX165
                            2010' HH ZMR

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                            • #29
                              Originally posted by karthik_R View Post
                              And boy, shopping was sure fun. Had to stop only at one spares shop where I got almost everything listed. Now my house is almost a little garage with parts lying around everywhere, I had many "Ah here you are" moments, if you know what I mean
                              That is one hell of a feeling...one of happiest moments of life. Glad that you were able to express in words.

                              Atul spare this one man. She is a Barbie!
                              '98 Shogun

                              '91 RX100

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                              • #30
                                Originally posted by atul_astro View Post
                                If I were you, I'd port the shit outta it and pipe it with a big assed reed valve and scare the crap out of the big bikes.
                                Get a pair of good thin slicks if cash permits

                                Period
                                Hold on hold on. This cylinder is a little too radical to try the RX stunt by friend. Ofcourse there is another barrel which can go in and then it'll be fun. There are bikes which are pumping 11bhp from 65cc at chennai, clocking 105-110kph down the straight on the speedgun(thats as fast a 4-speed RX there) and running 22mm shaolin carbs .
                                They sound bad-ass!!!
                                sigpic
                                [email protected]

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