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Royal Enfield Bullet 350 Modifications - Comprehensive guide

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  • Royal Enfield Bullet 350 Modifications - Comprehensive guide

    bullet 350 is a 1950's bike and runs like one. so by popular opinion bullets are best kept stock. 95% of bulleteers usually never exceed a speed of 60 kmph. the rest 5% are here in xbhp. my bullet is 5 months old and 3200 kms done. the bike is a dream but still i feel that bullet needs a lot of upgrades like a better gearbox, pistons etc... the company is in no mood to bring changes to their classic model, so it's upto u to make ur bullet better. i have seen a lot of bullets which have bigger jets, 18 rear sprockets, but even these minor changes put a noticeable stress on the engine... why ??? coz it still is a 1950's 350cc lump. so after doin a considerable research and thanks to www.hitchcocksmotorcycles.com and 'royalenfield' yahoo group, i have listed below all the parts necessary to make your bullet a 25~bhp bike.


    CARBURETOR & AIR FILTERS


    the above is a 28mmm carb (same as bullet 500cc) with a conical performace air filter, accelerator cables, choke cables and lever. below are some more pics of the air filter



    MAIN & PILOT JETS


    bullet 350 carb employs 90 main jet and a 25 pilot jet. for better performance u can opt for a 100/105 main jet and a 30 pilot jet.


    ENGINE
    as i mentioned above... mods to carbs and airfilters are great, but they put considerable stress on the engine and as a result reduced engine life.

    PISTONS



    This piston gives approximately 8:1 compression compared to 6:5:1 of a stock piston.

    These English made piston rings are made up of several rings for each groove. They give better compression and oil control especially if you have a worn bore.

    CYLINDER HEAD - VALVES

    These valves are slimmer in design. The reduced weight and friction coupled with the superior spring arrangement and alloy top collars allow a greater rev range. The kit comprises of valves, springs, guides, collars and collets.

    TIMING CASE - CAM SHAFTS


    a very fast road or competition cam based on a very successful road race profile

    3 WAY TIMING PINION

    This timing pinion has 3 different key ways. Standard, advance and retarded. These 3 positions allow you to change the cam timing of your Bullet. Advancing the cam timing will give you low down torque for pulling power, whilst the retarded setting will push your peak power up the rev range giving you a better revving engine for more top end performance.

    HIGH CAPACITY OIL PUMP FEED & RETURN

    This English made product delivers over 50% more oil than the standard item

    This return uses a 11mm plunger and returns more oil than the standard pump.

    CLUTCH & GEARBOX

    CLUTCH

    This is the same clutch as HC use on belt drive kit. However it has been specifically adapted to suit the standard chain drive. It is an economical way to get a superb clutch without the expense of the full beltdrive kit.

    GEARBOX

    This is the gearbox which is fitted as standard to the new 5 speed Bullets. HC have converted this gearbox to a right foot gear change and have modified the internals to give the conventional 1 up 4 down gear change. HC have been testing this gearbox throughout 2003 and putting it through its paces on the road and track. With its completely new design, it has performed superbly. It has vastly improved rideability and performance over the old 4 speed models. It comes complete with new style clutch centre, clutch cable, gear and kickstart lever etc.


    ELECTRICALS

    HIGH OUTPUT ALTERNATOR

    This is a GENUINE LUCAS alternator gives out up to 120 watts, far in excess of the standard unit. It is suitable for running higher wattage or halogen bulbs.

    POWERBOX

    This unit replaces the unreliable regulator/rectifier and allows the bike to be run with or without a battery.

    ELECTRONIC IGNITION KIT - RE WEBSITE ( ADD ON KITS)


    ELECTRIC STARTER

    The above electric starter is now avaliable with RE dealers..coz it's now a standaerd fitting to the new 500 cc bullet.

    DISK BRAKES - RE WEBSITE ADD ONS[u]




    phew !!! finally the mods list is over. there are many more but i have mnentioned only those which are feasible in india. all the pictures and parts are from HCM website and RE website. except for the 5 speed gearbox and a few minor mods.. most of them are indian made (even the piston), so it will not be impossible to find these parts in india. the above mods gel with the bike perfectly. after consultin credible sources from HCM and RE yahoo group, u can expect a TOP SPEED : 85-90 mph ( 137-145 kmph) and mileage of 20-25 kmpl.


    Tuning a BULLET : source :- http://www.royalenfield-mc.co.uk/

  • #2
    very very nice piece of info! keep teh good work going mate!



    peace.

    Comment


    • #3
      Hey,

      good, but i've got a few questions
      1. Where do u buy these from?
      2. where do get the work done? (Fitting, mods, etc)
      3. cost involved, disadvantages if any?
      4. Have u or anybody else in India done these mods? are u plannin to?
      http://img.photobucket.com/albums/v2...nking_Fast.jpg
      Cornering To The Max

      Comment


      • #4
        excellent find mate!!
        No Scars No Proof!

        Comment


        • #5
          quote:Originally posted by ehud

          excellent find mate!!
          he compiled this himself!!
          & good writeup @ prodigy.
          <b>Love u\'r wife</b>, sleep with thy neighbour.[;)]
          http://img.photobucket.com/albums/v2.../xbhp/sig1.gif
          http://img.photobucket.com/albums/v2...vkrai/sig2.gif

          Comment


          • #6
            good work dude.. I will recommend this page to my friend who can maybe use some of ur suggestions on his RE Thunderbird

            Comment


            • #7
              all the parts mentioned above except the 5 speed RS gearbox are made in india and then exported to UK.. so obviously they are manufactured somewhere in india, most probably chennai. the mods can be done by any RE trained mechanics or any experienced Bullet mech.. coz all these involves just replacing the old parts with better and new ones.

              Comment


              • #8
                oooh man killin gooood info man just too goood
                Classic Pulsar 150-CC
                Classic YEZDI 250-CC

                Dj AnEeS

                Comment


                • #9
                  very good piece of info prodigy, very good effort to put it here tooo. keep more coming..........

                  Comment


                  • #10
                    hey came to know that a company named "Samrat" makes these small parts like rockers, valves, camshafts etc.. searching for the co. wherabouts ???

                    Comment


                    • #11
                      Nice informative Post. keep up the good work dude
                      Racing Throttle Response

                      Comment


                      • #12
                        I went to the message board on the Hitchcock site. In that,the English importer of Bullets Peter Fletcher of Watsonian Squire says that RE is working on a completely new engine with fuel injection (!) and it has unitary construction(!!!!) and well done Prodigy,great effort!

                        Comment


                        • #13
                          prodigy350...nice work man
                          Turbo Charged

                          Comment


                          • #14
                            Great information. I am writing my first ever post, although I have been following the XBhp for a long time.

                            Most of the mods mentioned are possible in India, especially relating to carbs, airfilter, compression ratio, cams, valves etc.

                            In Delhi U can contact John Automobiles at Panadara road ( he is an authorised service point of Royal Enfield ). Ph-9811375839

                            I have my 350cc Royal Enfield in which all the mods except the gearbox have been done. The result is good. Not only the power goes up but the reliability and smoothness improves.

                            Ask him to fit Merc derived valves and in-case U go for the high flow oil pumps then oil seal on valve guides becomes a must ( otherwise the bike might smoke).
                            Polishing of the inlet and exhaust track will further enhance the power.

                            Happy vibrations.

                            Sanjay

                            Comment


                            • #15
                              hey shiva (prodigy) can you tell me if i can get the powerbox fitted on RD? I am currently running the bullet rectifier unit (RR unit is a flop) so if it could be used then that would be great.

                              Comment

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