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Old Love, New Form!

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  • [Photo Feature]: Old Love, New Form!

    So, here I am with my first official thread on x-bhp. I would be sharing my restoration experience with my 1991 make RX 100.

    I bought this bike in Feb 2006 when the bike was not really in a good condition but the engine was in the best condition that I had seen! At that time I had a Hero Honda Sleek which was giving me a lot of trouble with its gearbox and regular visits to the mechanic did not really solve the issue. So I decided to sell it off and got the RX as a primary mode of communting. Rode it fast and hard for about 6 months and suddenly one fine day the engine siezed. Took it to my mechanic and he suggested I get the engine work done. He also suggested I make the whole bike (repaint, etc.) in one go. I agreed and the guy did a decent enough job. But it was only after a year or so, I realized that the guy had used all duplicate/local parts which were giving way. The bike lay in my parking for all these years and was used very rarely. I had only run it for about 3200 kms since the restoration job in September 2006. Was also looking for time and a good mechanic to restore it again with original parts

    Then, came across a fellow xBhpian "vrathor", who helped me with this guy called Jatin Bhapkar who has his workshop opposite City Pride, Satara Road, Pune. Met him and showed him my bike. First look at the engine block and he said it was bored once and can be re-bored. Then after removing the whole block, he showed me that the block was sleeved and there was oil leaking between the plates. He said that he can get it re-sleeved but that engine will last for maybe 10K kms. I made a call to get the engine in a perfect condition(by replacing the block and piston) and also start with the restoration. Left the bike with him on 21st October 2010 and paid him a visit yesterday to start off the work with some advance. Have clicked pics of the bike before the process and the engine work that was started by him yesterday.

    Before:





















    Pics of the engine that I clicked yesterday.







    More updates to follow as I visit him.
    Last edited by Alibaba; 11-26-2010, 01:21 PM.
    | '91 Yamaha RX100 | '08 Suzuki Swift | '08 Honda Dio | '09 Bajaj Pulsar 220F |

    My RX100 Restoration project

  • #2
    Old love approved.
    (Been There Done That) x 3.25

    Comment


    • #3
      Nice to see a yamaha getting restored... way to go buddy.. my cousin had an rx 135 earlier, but sold it off since it was getting increasingly difficult to get the spares for it..

      will love to see the final outcome of your "old love"
      Suffering from Parked Motorcycle Syndrome

      Cant ride ? read this..
      http://MechMarvels.wordpress.com

      Repair manuals for Hero honda Hunk
      https://www.xbhp.com/talkies/do-your...eneration.html

      Comment


      • #4
        Originally posted by sunilg View Post
        Old love approved.
        Thanks sirjee for the approval

        Originally posted by ROCKRZ View Post
        Nice to see a yamaha getting restored... way to go buddy.. my cousin had an rx 135 earlier, but sold it off since it was getting increasingly difficult to get the spares for it..

        will love to see the final outcome of your "old love"
        Am also waiting to get my hands on my brand new RX
        | '91 Yamaha RX100 | '08 Suzuki Swift | '08 Honda Dio | '09 Bajaj Pulsar 220F |

        My RX100 Restoration project

        Comment


        • #5
          a new RX is comming up a new build congrats replace things with genuine spares

          Comment


          • #6
            You may want to check my hand made Rx. My rantings are posted in this thread. Its 10+ months of ranting, so check out when you aren't able to sleep
            Skill is what keeps you on a Motorcycle
            Awareness + Skill is what keeps you out of harm's way
            ATGATT + Awareness + Skill means you might Live To Ride another day

            Comment


            • #7
              Originally posted by aargee View Post
              You may want to check my hand made Rx. My rantings are posted in this thread. Its 10+ months of ranting, so check out when you aren't able to sleep
              Thats one long thread buddy

              So, did u get all the parts you wanted (sorry I haven't read the whole thread).

              Btw, parts are an issue here as well. The original block piston kit seems to be selling at a higher price in the "gray market". It is not available officially though
              | '91 Yamaha RX100 | '08 Suzuki Swift | '08 Honda Dio | '09 Bajaj Pulsar 220F |

              My RX100 Restoration project

              Comment


              • #8
                nice work

                Regarding parts availability, it's a matter of time, yamaha india is in conversation with Indian manufacturers to manufacture products meeting their demands and guidelines.........will see block/piston kit again soon
                Down the GEAR and DISAPPEAR

                Yamaha RD 350 (1984)

                Yamaha RX 100 (1995)

                Yamaha YZF R15 V2.0 (2012)

                Comment


                • #9
                  Originally posted by Alibaba View Post
                  Thats one long thread buddy
                  10+ month of rantings!!!

                  Originally posted by Alibaba View Post
                  So, did u get all the parts you wanted (sorry I haven't read the whole thread).
                  Project competed & thank you note appeared in xBhp magazine

                  Originally posted by Alibaba View Post
                  Btw, parts are an issue here as well.
                  its all over India

                  Originally posted by Alibaba View Post
                  The original block piston kit seems to be selling at a higher price in the "gray market". It is not available officially though
                  Skill is what keeps you on a Motorcycle
                  Awareness + Skill is what keeps you out of harm's way
                  ATGATT + Awareness + Skill means you might Live To Ride another day

                  Comment


                  • #10
                    Originally posted by Alibaba View Post
                    So, here I am with my first official thread on x-bhp. I would be sharing my restoration experience with my 1991 make RX 100.



                    Then, this guy called Jatin Bhapkar who has his workshop opposite City Pride, Satara Road, Pune. Met him and showed him my bike. First look at the engine block and he said it was bored once and can be re-bored. Then after removing the whole block, he showed me that the engine was sleeved and there was oil leaking between the plates. He said that he can get it re-sleeved but that engine will last for maybe 10K kms.

                    More updates to follow as I visit him.

                    Nice to see another RX lover on the forum! The overall condition seems ok and rebuilding it wont be a big task. moreover, new RX100 parts are fortunately available.
                    Now, how did this guy know that it was bored and can be rebored just by looking from outside is beyond anyones understanding. Make sure you buy all the new parts and get the bike rebuilt in front of you. new RX100 block and piston set is around 6500/-.
                    The whole bike can be rebuilt with new parts with painting and chroming etc for about 25k.
                    This guy hasnt got a good name btw so be extra cautious.
                    1985 Yamaha RD350 HT
                    1989 Ki-Honda 110
                    1994 Suzuki Shogun
                    1997 Yamaha RX135
                    2008 Yamaha FZ
                    Suzuki Supra Powerup
                    IND-SUZUKI AX100
                    Hero IMPULSE
                    TVS NTORQ


                    No Cams, No Valves, No Headaches.

                    Comment


                    • #11
                      Originally posted by yamdoot View Post
                      Nice to see another RX lover on the forum! The overall condition seems ok and rebuilding it wont be a big task. moreover, new RX100 parts are fortunately available.
                      Now, how did this guy know that it was bored and can be rebored just by looking from outside is beyond anyones understanding. Make sure you buy all the new parts and get the bike rebuilt in front of you. new RX100 block and piston set is around 6500/-.
                      The whole bike can be rebuilt with new parts with painting and chroming etc for about 25k.
                      This guy hasnt got a good name btw so be extra cautious.
                      Buddy you frightened me

                      He opened up the block head and removed it. Then measured the block cavity with a vernier callipers scale and predicted that it was bored once. After opening the whole head, he showed us that it was sleeved earlier and the plates seemed to be leaking.

                      I had started a thread some time back asking for a good guy here http://www.xbhp.com/talkies/thumpers...fo-needed.html Some people recommended his name and another xBhpian had got his bike restored 2 years back from him. Hence decided to give it to him.

                      Btw, he did tell me that the block piston set costs 6.5K but is not available through official dealers and is available in the gray market for 8K. And he has quoted me round about the same amount you mentioned in your post
                      Last edited by Alibaba; 10-28-2010, 01:11 PM.
                      | '91 Yamaha RX100 | '08 Suzuki Swift | '08 Honda Dio | '09 Bajaj Pulsar 220F |

                      My RX100 Restoration project

                      Comment


                      • #12
                        ^^^ You may want to check this - http://www.xbhp.com/talkies/448234-post.html
                        Skill is what keeps you on a Motorcycle
                        Awareness + Skill is what keeps you out of harm's way
                        ATGATT + Awareness + Skill means you might Live To Ride another day

                        Comment


                        • #13
                          Originally posted by aargee View Post
                          ^^^ You may want to check this - http://www.xbhp.com/talkies/448234-post.html
                          Thanks man! But I am not sure he has a block piston kit for RX100. And my kit would have already arrived yesterday evening
                          | '91 Yamaha RX100 | '08 Suzuki Swift | '08 Honda Dio | '09 Bajaj Pulsar 220F |

                          My RX100 Restoration project

                          Comment


                          • #14
                            not sure what 'plates leaking' hes talking about. just make sure the bore kit is original. lots of fake kit floating around for as low as 2700/-.. post some pics.
                            1985 Yamaha RD350 HT
                            1989 Ki-Honda 110
                            1994 Suzuki Shogun
                            1997 Yamaha RX135
                            2008 Yamaha FZ
                            Suzuki Supra Powerup
                            IND-SUZUKI AX100
                            Hero IMPULSE
                            TVS NTORQ


                            No Cams, No Valves, No Headaches.

                            Comment


                            • #15
                              thats true pls post some pics if possible there alot of chinese,taiwan block's available at the price of 2700 which are now being sold at high price like 3000-3500 take care and be updated with whats going on in ur engine build,for genuine spares try the wakdewadi yamaha showroom and before that there is m.p.motors(yamaha dealer) both have genuine RX spares which u can source from there

                              Comment

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