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Yamaha Rxz 4 Speed Restoration ( Help Needed)

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  • #61
    Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

    Originally posted by Bibhu View Post
    Good to see everything is in one piece.

    Sent from my GT-I9001 using xBhp Connect mobile app
    LOL !!yeah. Thank god the parcel came safe. Thanks a lot bibhu for helping me with spare parts :thumbup:
    YOU CALL IT MADNESS,WE CALL IT RX

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    • #62
      Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

      Originally posted by naren.surii View Post
      LOL !!yeah. Thank god the parcel came safe. Thanks a lot bibhu for helping me with spare parts :thumbup:
      My pleasure brother. Always happy to help.

      Sent from my GT-I9001 using xBhp Connect mobile app
      HYPERTHRUST CLEARED AND COUNTING
      5.....4.....3....2.....1
      sigpic

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      • #63
        Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

        The process of phosphating steel parts can be said as an conversion coating because the process involves metal removal as part of the reaction. However, it is not like anodizing or black oxide, the final surface layer is of very fine phosphate crystals clinging to the metal that has to be powder coated or paint, for paint and powder coatings phosphate coating helps in mainly two functions, firstly the coating gives improved finish product, as the phosphate crystals act as an organic coating, secondly the phosphate layer protects the metal from corrosion acting as an corrosion barreir, if at any time the powder or paint parts get scratched, the phosphating treated part is tested for rust creeping, and the rust creep is very much low,

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        • #64
          Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

          normally for metal that is to be painted or powder coated phosphating is unnecessary, phosphating is normally applied to large metal components ,like like large dia pipes, etc as a temporary low cost rust inhibitor, before coating normally the phosphate coating will be sandblasted off and the specified coating applied in the appropriate thicknee
          Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

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          • #65
            Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

            Assembling of the bike started after a simple Pooja by my mechanic

            Silencer is given to tinker to take the dent.

            Pictures coming soon .
            YOU CALL IT MADNESS,WE CALL IT RX

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            • #66
              Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

              The tinker promised to give the silencer in two days .The bore has been sent for sandblasting & reboring to a good friend in coimbatore and some small parts are plonked into the bike today .


              Click image for larger version Name: IMAG1238.jpg Views: 1 Size: 76.8 KB ID: 1880000
              Click image for larger version Name: IMAG1239.jpg Views: 1 Size: 98.3 KB ID: 1880001
              Click image for larger version Name: IMAG1240.jpg Views: 1 Size: 111.9 KB ID: 1880002

              The very Very rare to find . OE new rxz fork cups (happiness comes everytime while seeing these )
              Click image for larger version Name: IMAG1244.jpg Views: 1 Size: 103.9 KB ID: 1880003

              CDI has been taken From a z 5 speed and been plonked in my 4 speed z
              Click image for larger version Name: IMAG1246.jpg Views: 1 Size: 113.6 KB ID: 1880004
              OE Pilot box with socket assembly (Roamed a whole day to find it ) ,The Tachometer was bought some months before the restoration and Yes i will surely change this rx 100 speedometer to 135 4 speed one after the completion of the run in period
              Click image for larger version Name: IMAG1248.jpg Views: 1 Size: 107.4 KB ID: 1880005

              The CDI has been plonked

              Click image for larger version Name: IMAG1249.jpg Views: 1 Size: 105.2 KB ID: 1880006

              Thinking of what headlight assembly to use (HH CD 100),(Maruti 800),(NON OE aftermarket taiwan make one which came with the bike ).The OE used ones are costing too much ,so will not be buying it . can anyone help me what headlight assembly to use which gives better light output than OE because i travel more in the night time .
              Attached Files
              Last edited by naren.surii; 04-30-2014, 12:25 AM.
              YOU CALL IT MADNESS,WE CALL IT RX

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              • #67
                Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                Nice pics naren, what is this last made in Japan part.

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                • #68
                  Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                  Originally posted by kusmaker View Post
                  Nice pics naren, what is this last made in Japan part.
                  The part name is BOLT FANGLE which comes on top t stem to support the fork . got it from authorised yamaha dealer (dont know how he got it )
                  YOU CALL IT MADNESS,WE CALL IT RX

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                  • #69
                    Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                    Originally posted by naren.surii View Post
                    The part name is BOLT FANGLE which comes on top t stem to support the fork . got it from authorised yamaha dealer (dont know how he got it )
                    How far have you got in your rebuild any more news.

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                    • #70
                      Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                      The following job needs to be done :

                      Will get the silencer from tinker by tomorrow

                      Bore has been sent for sandblasting and rebore job (0.75 goetze or top pro piston )

                      will send the parts to be chromed (silencer,pinyl holder and some other small parts ) by day after tomorrow and will be getting it in a week .

                      new tail light assembly glasses are on its way .

                      will be giving the tank,side shields ,mask and tail cowl for painting after a week .

                      tyres to be bought

                      paperwork needs to be done

                      headlight assembly for better lighting

                      all other works are finished

                      I think it would take another 20 days to finish up everything

                      EAGERLY WAITING FOR THE FINISH UP !!!
                      YOU CALL IT MADNESS,WE CALL IT RX

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                      • #71
                        Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                        Originally posted by naren.surii View Post
                        The following job needs to be done :

                        Will get the silencer from tinker by tomorrow

                        Bore has been sent for sandblasting and rebore job (0.75 goetze or top pro piston )

                        will send the parts to be chromed (silencer,pinyl holder and some other small parts ) by day after tomorrow and will be getting it in a week .

                        new tail light assembly glasses are on its way .

                        will be giving the tank,side shields ,mask and tail cowl for painting after a week .

                        tyres to be bought

                        paperwork needs to be done

                        headlight assembly for better lighting

                        all other works are finished

                        I think it would take another 20 days to finish up everything

                        EAGERLY WAITING FOR THE FINISH UP !!!

                        Hmm still lot of work to be done, before chrome plating are you going for flash copper plating or heavy copper plating, cheerz

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                        • #72
                          Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                          Originally posted by kusmaker View Post
                          Hmm still lot of work to be done, before chrome plating are you going for flash copper plating or heavy copper plating, cheerz
                          Don't know about it .can you please explain about it ?
                          YOU CALL IT MADNESS,WE CALL IT RX

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                          • #73
                            Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                            Flash copper is used for its conductivity, and going by the nature of the process in electroplating, it will help draw the nickel on to your item in the next stage.

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                            • #74
                              Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                              Originally posted by kusmaker View Post
                              Flash copper is used for its conductivity, and going by the nature of the process in electroplating, it will help draw the nickel on to your item in the next stage.
                              This sounds technical and most of them running plating shed only try to find a short cut and earn more in no time. Detail work on plating as you said is only possible when one has thorough knowledge.
                              RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                              2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

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                              • #75
                                Re: Yamaha Rxz 4 Speed Restoration ( Help Needed)

                                Originally posted by SriramEfunds View Post
                                This sounds technical and most of them running plating shed only try to find a short cut and earn more in no time. Detail work on plating as you said is only possible when one has thorough knowledge.
                                Generally most of the plating houses cut short these methods, but even if you have the knowledge of plating, plating house will never do it according to your liking or knowledge.

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