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**avhad sitaram** · 01-17-2019, 11:05 PM

Re: Suzuki max 100r restoration DIY

Originally posted by TVSian View Post

OK sure,Thanks a lot ji

Happy to see your work coming along.I also have a full rebuild planned for my bike in the near future,provided that 2Ts don't get banned before that lol.I shall check for shorted connections first,like you said.

If you wish to keep your bike with you and not willing to sell it then only think about complete restoration else its not worthy.

Two stroke will not getting banned in near future imo. Even all four strokes are prone to be banned in near future when entire world completely switches to electric ones. So dont worry we have another 15-20 safe years ahead..

**avhad sitaram** · 01-17-2019, 11:17 PM

Re: Suzuki max 100r restoration DIY

Originally posted by Shogunsamurai View Post

Nice work Bro. Now i don't think there is much left to do on your bike. Just bolt everything up. Much awaited to see the bike in its full swing. And man do something with your inbox. It is full. Can't send any more messages.

Thanx for the words bro, work will finish soon. And yes will delete messages in inbox soon.

**TVSian** · 01-17-2019, 11:46 PM

Re: Suzuki max 100r restoration DIY

Originally posted by avhad sitaram View Post

If you wish to keep your bike with you and not willing to sell it then only think about complete restoration else its not worthy.

Two stroke will not getting banned in near future imo. Even all four strokes are prone to be banned in near future when entire world completely switches to electric ones. So dont worry we have another 15-20 safe years ahead..

Yep,I don't plan to sell mine anytime soon.Original plan was to get it as a cheap roundabout until I can save up for a new bike but I fell in love with this,I don't want anything else lol so keeping it!

**avhad sitaram** · 01-18-2019, 11:17 AM

Re: Suzuki max 100r restoration DIY

Update

The wiring harness which i brought earlier is not matched with the other parts such as meter lockset and lh and rh lever connections. Today going to hunt the harness which closely matches to the original one.
Now the tough job remaining to connect all the electrical parts[emoji54]

**Shogunsamurai** · 01-18-2019, 10:35 PM

Re: Suzuki max 100r restoration DIY

Originally posted by avhad sitaram View Post

Update The wiring harness which i brought earlier is not matched with the other parts such as meter lockset and lh and rh lever connections. Today going to hunt the harness which closely matches to the original one. Now the tough job remaining to connect all the electrical parts[emoji54]

Which makes wiring hardness did you go for. Was it MINDA??. Or have you bought shogun's wiring(asked because the lever connections between shogun and max100 have no connection). If not i suggest you go for minda as it worked for my other bikes without much pain. Connecting all the electricals back is a tough job though.

**avhad sitaram** · 01-19-2019, 12:06 AM

Re: Suzuki max 100r restoration DIY

Suzuki 2 strokes have twelve different wiring harnesses[emoji16]. I dont know which was the earlier one but its a different one so i have collected the minda harness which is close to the original one. Lets see how the things will go on.

**TVSian** · 01-20-2019, 07:21 PM

Re: Suzuki max 100r restoration DIY

Originally posted by avhad sitaram View Post

Suzuki 2 strokes have twelve different wiring harnesses[emoji16]. I dont know which was the earlier one but its a different one so i have collected the minda harness which is close to the original one. Lets see how the things will go on.

Yes,I agree.It's a bit too confusing lol But the Max 100 got so many variants.Max 100,Max 100 DLX,Max 100R,TVS Max 100.etc,with all of them having differences in their electrical system.

**avhad sitaram** · 01-20-2019, 10:34 PM

Re: Suzuki max 100r restoration DIY

Originally posted by TVSian View Post

Yes,I agree.It's a bit too confusing lol But the Max 100 got so many variants.Max 100,Max 100 DLX,Max 100R,TVS Max 100.etc,with all of them having differences in their electrical system.

Actually there are lots of wiring kits which has no packings so its a confusion [emoji1] that there are ax 100, ax 100R, ax 100AC, ax 100RAC, ax 100supra, supra power up, max100, max 100DLX, max 100r varients, shogun and shaolin models.

**avhad sitaram** · 01-23-2019, 11:32 AM

Re: Suzuki max 100r restoration DIY

Update

Collected some parts and finally all the hunt for the parts seems ended. Forget to capture snaps of some items. Oe clutch repair kit, clutch bell complete, primary gear, clutch housing, clutch springs and bolt, primary gear bolt, kick spring oe, all cable ends two nos each, clutch lever and brake lever oe cover, all cables, oe wiring harness and one minda harness, flexible indicators set of four, brake liners front and rear, chain and sproket kit complete, tail lamp minda, new number plate rear, oil tank gauge, oe tank and side panels, lh clutch lever set, speedometer minda, shock absorber springs with rubber cover and new clamps, carb manifolds, carb minor kit and adjustment kit, flasher, brake switch rear, rear mudguard, lock set complete with extra handlebar lock oe, rx 100 headlight and escort rear shocks of it, T stem bolt oe, oe ind suzuki block piston set.

**TVSian** · 01-23-2019, 10:54 PM

Re: Suzuki max 100r restoration DIY

Really nice! That Fuel Filter is for Yezdi/JAWA right ? It looks beautiful! Are they still available ? Whats the price ? Also the sticker kit,What's the cost ?

**avhad sitaram** · 01-24-2019, 07:19 AM

Re: Suzuki max 100r restoration DIY

Originally posted by TVSian View Post

Really nice! That Fuel Filter is for Yezdi/JAWA right ? It looks beautiful! Are they still available ? Whats the price ? Also the sticker kit,What's the cost ?

Yes bro its for jawa but its very good in rust removal from petrol, i have also purchased oe UCAL fuel filter but pacco filter is just awesome. They are still available.
Sticker kit costed me 220 inr.

**TVSian** · 01-24-2019, 08:08 AM

Re: Suzuki max 100r restoration DIY

Originally posted by avhad sitaram View Post

Yes bro its for jawa but its very good in rust removal from petrol, i have also purchased oe UCAL fuel filter but pacco filter is just awesome. They are still available.
Sticker kit costed me 220 inr.

Oh nice,Thanks a lot!

Very eagerly waiting to see how it turns out to be

**avhad sitaram** · 01-24-2019, 08:41 AM

Re: Suzuki max 100r restoration DIY

Originally posted by TVSian View Post

Oh nice,Thanks a lot!

Very eagerly waiting to see how it turns out to be

Sticker set i purchased for future restoration alomg with some critical parts. For this resto i have brand new tank and side panels. Will post snaps in afternoon

**kiran_deepu** · 01-24-2019, 05:58 PM

Re: Suzuki max 100r restoration DIY

Nice thread and good work brother.
Sharing a pic of another Max 100 which my friend had restored a year back.

Attached Files

**avhad sitaram** · 01-28-2019, 03:53 PM

Re: Suzuki max 100r restoration DIY

Update restoration almost finished...only some minor work remained

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Suzuki max 100r restoration DIY

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