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Suzuki max 100r restoration DIY

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  • #76
    Re: Suzuki max 100r restoration DIY

    Originally posted by avhad sitaram View Post
    Update restoration almost finished...only some minor work remained[ATTACH]247286[/ATTACH]
    Man it looks damn good. Eagerly waiting for the complete structural pic of this beauty. Please do upload it soon.
    85 - IND-SUZUKI AX100
    97 - TVS SUZUKI SAMURAI
    99 - TVS SUZUKI SHOGUN
    06 - HERO HONDA PASSION PLUS

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    • #77
      Re: Suzuki max 100r restoration DIY

      Update Click image for larger version Name: IMG_20190128_194700.jpg Views: 1 Size: 102.2 KB ID: 1965298Click image for larger version Name: IMG20190131110616.jpg Views: 1 Size: 95.8 KB ID: 1965299Click image for larger version Name: IMG20190131101127.jpg Views: 1 Size: 92.5 KB ID: 1965300Click image for larger version Name: IMG20190131154957.jpg Views: 1 Size: 102.6 KB ID: 1965301Click image for larger version Name: IMG20190131155012.jpg Views: 1 Size: 101.8 KB ID: 1965302Click image for larger version Name: IMG20190131101121.jpg Views: 1 Size: 105.4 KB ID: 1965303Click image for larger version Name: IMG20190128094508.jpg Views: 1 Size: 103.8 KB ID: 1965304

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      • #78
        Re: Suzuki max 100r restoration DIY

        It has come out very nicely!
        [My Motorcycle]

        2001 TVS-Suzuki Max 100R

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        • #79
          Re: Suzuki max 100r restoration DIY

          A superb Sunday read!
          Kudos to your passion!
          A bike on the road is worth two in the shed.

          Weekend Rides Around Kolkata
          My Ride To Sunderbans -           Hemnagar & Samsernagar
          Saagar Kinare - Bakkhali Calling

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          • #80
            Re: Suzuki max 100r restoration DIY

            Exhaust note

            https://youtu.be/Wn4qdeFyZqA

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            • #81
              Re: Suzuki max 100r restoration DIY

              Can you please share cost breakup? Thanks!
              [My Motorcycle]

              2001 TVS-Suzuki Max 100R

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              • #82
                Re: Suzuki max 100r restoration DIY

                Originally posted by TVSian View Post
                Can you please share cost breakup? Thanks!
                I have not calculated the exact amount but will share it as soon as i calculate it. Their is so much mess of small parts, billed and non billed amount so its a peace time job. Will share it soon.

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                • #83
                  Re: Suzuki max 100r restoration DIY

                  Brings back many memories ! kudos on the resto job.
                  TVS 50 XL -> 125 XXL : TVS VICTOR GL : YAMAHA R15-S : YAMAHA FZ1n :: KTM RC 390

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                  • #84
                    Re: Suzuki max 100r restoration DIY

                    Wow this is great !

                    Does TVS still stock rear and front mud guards and both wheels ?
                    Also, where did you get a new 2002 tank ?

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                    • #85
                      Re: Suzuki max 100r restoration DIY

                      Originally posted by asudhakar View Post
                      Wow this is great !

                      Does TVS still stock rear and front mud guards and both wheels ?
                      Also, where did you get a new 2002 tank ?
                      Thanks bro,

                      Spare are available till now but one should search a lot for genuine one. Tvs still produces frone and rear mudguards but rims of tvs are one of the most crappiest thing.

                      I have searched a lot for genuine suzuki oe tank, tvs tanks are also rare. No colored part like tank and panels are supplied by tvs, i got the oe suzuki tank from a person who shut down the Tvs spare shop somewhat 15 years ago. The shopowner sold almost all the spares over the time but one tank with side panels was lying still there and i grab it. Its a long story hence just avoiding it.

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                      • #86
                        Re: Suzuki max 100r restoration DIY

                        [QUOTE=avhad sitaram;1363512]Update-
                        1) Wheels front and rear laced up along with new ceat tyre and tubes.

                        Did you DIY the lacing of the wheels ? That seems like a long, hard process.

                        Comment

                        • #87
                          Re: Suzuki max 100r restoration DIY

                          [QUOTE=asudhakar;1367472]
                          Originally posted by avhad sitaram View Post
                          Update-
                          1) Wheels front and rear laced up along with new ceat tyre and tubes.

                          Did you DIY the lacing of the wheels ? That seems like a long, hard process.
                          I have not build any motorcycle wheel earlier but I have build a bicycle wheel all by myself. Hence i gave it a try to DIY. Only a difference i felt in doing so is bicycle wheel can be easily moved to sideways by adjusting the tension of spokes but the motorcycle wheel is quite rigid and practically very hard to adjust.

                          Comment

                          • #88
                            Re: Suzuki max 100r restoration DIY

                            [QUOTE=asudhakar;1367472]
                            Originally posted by avhad sitaram View Post
                            Update-
                            1) Wheels front and rear laced up along with new ceat tyre and tubes.

                            Did you DIY the lacing of the wheels ? That seems like a long, hard process.
                            I have not build any motorcycle wheel earlier but I have build a bicycle wheel all by myself. Hence i gave it a try to DIY. Only a difference i felt in doing so is bicycle wheel can be easily moved to sideways by adjusting the tension of spokes but the motorcycle wheel is quite rigid and practically very hard to adjust.

                            Its a fun if everything is gone right, if you done one wrong move then its hard to recover it. Its a good experiment to learn it diy only patience is the key to succeed do only small increments on the nipples.

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                            • #89
                              Re: Suzuki max 100r restoration DIY

                              Hey avhad_sitaram, the speedometer unit you have used on the restoration is a Minda unit right?. I also have bought the same(2yrs ago) for my MAX100R...
                              My Motorcycles :-

                              IND Suzuki AX100 ( 1984 )
                              TVS Suzuki Fiero ( 2000 )
                              TVS Suzuki MAX100R ( 2002 )
                              Hero Splendor Plus i3S ( 2018 )

                              Be Passionate about your BIKE and Ride Safe...


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                              • #90
                                Re: Suzuki max 100r restoration DIY

                                Originally posted by prasath_xbhp View Post
                                Hey avhad_sitaram, the speedometer unit you have used on the restoration is a Minda unit right?. I also have bought the same(2yrs ago) for my MAX100R...
                                Yes its a minda...not as good as pricol but serves the purpose. Have ordered oe pricol meter lets see.

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