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Yamaha FZ 25 Owners Reviews and Experiences

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  • Re: Yamaha FZ 25 Owners Reviews and Experiences

    Originally posted by slopegatri View Post
    well the noise is irritating for sure (i like it tho) but if you need more proof if it's harmful or not, just look at these bikes which are having same engine as our FZ25-

    1. XT250 from 2008 to 2019 also called Serow 250 in Japan.
    2. Fazer 250 (Brazil), currently on 3rd generation which is similar to what we have here.

    Both of those have this coin rattling noise coming from balancer mechanism @4-6k rpm. and people have done 70-80k miles (110-128k kms) on their bikes without engine/ performance issues.(source- old posts in xt225 forums) this engine is in production since 2008, and in those 11 years it has gained -

    1. oil cooling.
    2. Fuel injection (Brazilian fazer can run on ethanol as well).
    3. 3-5ps power and 3-4nm torque increase.
    4. intake and exhaust port tweaks.

    That means Yamaha has constantly improved this engine over time, what remained is coin rattling noise, if it was actually an issue they would have fixed it in those 11 years. the fact is, if engine isn't reliable it cannot survive for 11 years in different countries in different bikes through different emission norms.

    i don't think Bs6 version will see any fix to this, but there might be some other upgrades as its been 3 years since the launch which is enough for version 2 makeover.
    Thank you so much for the detailed response sir. The summary I infer is that bs4 and bs6 would have their individual merits but the coin rattling is unlikely to be touched. Also the power drop in bs6 models might reduce the low end a bit and the cost would be up.

    Also did your bike go fot the recall job to fix plate bolts? How has it been behaving since?
    Last edited by arjun bharadwaj; 12-23-2019, 12:39 PM.
    Work to Ride - Ride to Work

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    • Re: Yamaha FZ 25 Owners Reviews and Experiences

      Originally posted by arjun bharadwaj View Post
      Thank you so much for the detailed response sir. The summary I infer is that bs4 and bs6 would have their individual merits but the coin rattling is unlikely to be touched. Also the power drop in bs6 models might reduce the low end a bit and the cost would be up.

      Also did your bike go fot the recall job to fix plate bolts? How has it been behaving since?
      Fortunately my bike wasn't affected. but the according to svc, it doesn't really affect performance or anything but recall is done just as a precautionary measure. (that was expected from them as they are not going to say anything bad obviously )

      If you are going for fz25, i would suggest you to book a unit by paying small amount if it's refundable and wait till bs6 version launches, compare both then decide which one is better, as there might be some feature upgrades like console design etc along with power/torque changes.
      Fz25 2018 (ABS retrofitted)

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      • Re: Yamaha FZ 25 Owners Reviews and Experiences

        Originally posted by prakash_mvpa View Post
        Resetting timing chain tensioner did not work. The coin rattle noise returned as earlier after a short highway ride. I had a talk with the service manager and he says should leave the bike for 2 days to open the head to check. I think I should not do that. Meanwhile, they adjusted the valve clearances which may be why I face the low end grunt reduced but the top speed remains. The mileage (FE) also has gone for a toss. It is giving 26-32kmpl in city conditions.

        What can be done? Is it the wrong valve clearance affecting the bike performance?
        What values they are adjusted to? keep it 0.06mm intake / 0.08mm exhaust.
        Fz25 2018 (ABS retrofitted)

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        • Re: Yamaha FZ 25 Owners Reviews and Experiences

          I had Fazer's windshield fitted. No use in reducing wind blast. Returned to stock visor.

          Lluvia visor is too expensive for me. I heard about generic visor from Bandidos pit stop (Thrissur) is somewhat OK for the purpose. No side clamps needed..?
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          • Re: Yamaha FZ 25 Owners Reviews and Experiences

            Originally posted by slopegatri View Post
            Fortunately my bike wasn't affected. but the according to svc, it doesn't really affect performance or anything but recall is done just as a precautionary measure. (that was expected from them as they are not going to say anything bad obviously )

            If you are going for fz25, i would suggest you to book a unit by paying small amount if it's refundable and wait till bs6 version launches, compare both then decide which one is better, as there might be some feature upgrades like console design etc along with power/torque changes.
            I'm happy with the console and with the existing power and torque figures. My only questions were around the noises and if they are normal and don't affect engine life/reliability I don't see any reason not to buy a bs4 one let me know if I'm thinking correctly? Finding it very hard to wait 😁
            Work to Ride - Ride to Work

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            • Re: Yamaha FZ 25 Owners Reviews and Experiences

              Can somebody tell me where is balancer thing located and how it is responsible for generating noise?
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              • Re: Yamaha FZ 25 Owners Reviews and Experiences

                Originally posted by paul.1911 View Post
                Can somebody tell me where is balancer thing located and how it is responsible for generating noise?
                This -

                Click image for larger version

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                Now how it makes the noise i have no exact information on that. but i have a theory which could be totally wrong.


                if you look at above diagram, you can see balancer weight(15) isn't directly connected to the crankshaft, instead gear 18 is. there are 6 springs between gear (18) and weight (15) what happens when engine runs is, those springs gets compressed and dampen the vibrations (this vibration is different from engine vibrations, we have balancer weight to counter engine vibrations) which may occur if it was directly connected to crankshaft. so that's why we need those things. now, springs are such, they don't always go fully compressed, below 4k rpm, they are barely compressed, between 4-6k rpm springs switch between fully compressed to fully extend and that creates weird coin rattling noise this is also the reason why vibrations increase in this rpm band. above 6k rpm springs are fully compressed and again noise disappears although the engine noise is a little different compared to below 4k rpm.


                now that's just my theory and as i said it could be totally wrong. but one thing is sure that the noise comes from this mechanism. you can verify this by removing parts- 15, 21, 22, 20. as one guy tried it at my local svc, but bike was vibrating like an RE so he reverted back.

                First time i read about it on advrider forum, then xt225 forum. and last year when there was a free monsoon checkup camp, many owners asked this question from Yamaha engineer who was there for taking feedback. and he said the same thing that the noise comes from balancer. and finally when one local guy solved the issue by removing it, now i have 0 doubt that the balancer mechanism is the culprit.

                we can try different springs to see what changes it makes, but i believe it will also change the vibration characteristics of the engine. reliability is also a factor.

                If you want to know how to remove it, watch this - com/watch?v=Qr3DdJgslBY


                Forgot to add- if you plan on removing it, you will need to do some jugad to fix balancer weight facing away from crankshaft otherwise it will block movement. this is needed to disengage balancer from crankshaft without opening whole engine.
                Last edited by slopegatri; 12-26-2019, 10:19 AM.
                Fz25 2018 (ABS retrofitted)

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                • Re: Yamaha FZ 25 Owners Reviews and Experiences

                  It is almost 3000kms after the oil change (Yamaha sporty premium) and the engine became rough , especially with heating. Going for Motul 7100 10w40 soon.

                  When I gave the bike for coin rattling noise, they adjusted valve clearance which is also affecting performance. Currently gave to local service centre to correct valve setting. I have told them to put intake 0.06mm and exhaust 0.08mm after [MENTION=91784]slopegatri[/MENTION]'s recommendation.
                  Last edited by prakash_mvpa; 12-31-2019, 05:19 PM.
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                  • Re: Yamaha FZ 25 Owners Reviews and Experiences

                    Originally posted by paul.1911 View Post
                    Can somebody tell me where is balancer thing located and how it is responsible for generating noise?
                    It is located just "ahead" of the crankshaft. I don't think it can cause any noise as similar design is used in almost all Jap street/commuters/offroad we have here (FZ16, GS150, Impulse 150 & 200, Hornet 160R, 160/200 4V, Gixxer, etc). AFAIK, the gear with bush and springs on the balancer shaft is to reduce backlash - any engineers here can verify - it is present in all the mentioned vehicles except NS160 and NS/RS/DUKE 200 which use a simple spur gear (In 390, KTM uses a Scissor gear like CBR250R). If the noise or coin rattling is a characteristic of the FZ25 engine, and there are no other faults like damaged bush/broken spring in the balancer shaft gear, one can't do much about it. Also, the noise comes from valvetrain or bottom end?

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                    • Re: Yamaha FZ 25 Owners Reviews and Experiences

                      Originally posted by ashwanth.r View Post
                      It is located just "ahead" of the crankshaft. I don't think it can cause any noise as similar design is used in almost all Jap street/commuters/offroad we have here (FZ16, GS150, Impulse 150 & 200, Hornet 160R, 160/200 4V, Gixxer, etc). AFAIK, the gear with bush and springs on the balancer shaft is to reduce backlash - any engineers here can verify - it is present in all the mentioned vehicles except NS160 and NS/RS/DUKE 200 which use a simple spur gear (In 390, KTM uses a Scissor gear like CBR250R). If the noise or coin rattling is a characteristic of the FZ25 engine, and there are no other faults like damaged bush/broken spring in the balancer shaft gear, one can't do much about it. Also, the noise comes from valvetrain or bottom end?
                      If it's not coming from balancer, why after removing it, noise disappears ? maybe balancer affects something else ?

                      Also, that noise is present on every single fz25 out there. (4k-6k rpm).
                      Fz25 2018 (ABS retrofitted)

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                      • Re: Yamaha FZ 25 Owners Reviews and Experiences

                        Originally posted by slopegatri View Post
                        If it's not coming from balancer, why after removing it, noise disappears ?
                        Balancer weight will never usually make those rattling/tappet-like sounds. If the shaft is bent, it's bearings gone or the balancer shaft gear has fault/manufacturing defect; the first symptom will be vibration. If this balancer being a little noisy is true (possible), a Yamaha engineer should be asked why this sound is not present in the FZ16 V1-V3. Removal of balancer is not advised - it will upset the smoothness of the engine - it will start vibrating more in all/high RPMs. The person who removed the balancer reminds me of the person who removed the o-rings from the chain of his Gixxer. Removal also means splitting the engine into 2.

                        Originally posted by slopegatri View Post
                        maybe balancer affects something else ?
                        Unlikely, it is not connected to anything else like the valves or clutch. In classic Pulsars, the scissor gear is known to produce rattling and mild vibration when worn out.

                        Originally posted by slopegatri View Post
                        Also, that noise is present on every single fz25 out there. (4k-6k rpm).
                        Then it's there by design, just like how GS150Rs have that faint metallic ringing sound in their cylinder/piston! Sadly, 4-6K is where most of us cruise.

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                        • Re: Yamaha FZ 25 Owners Reviews and Experiences

                          They tried. 06 and 0.08, but said tappet noise is high. They put 0.08 intake and 0.10mm exhaust.
                          Update : It is now OK.
                          Last edited by prakash_mvpa; 12-31-2019, 08:45 PM.
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                          • Re: Yamaha FZ 25 Owners Reviews and Experiences

                            Originally posted by ashwanth.r View Post
                            Then it's there by design, just like how GS150Rs have that faint metallic ringing sound in their cylinder/piston! Sadly, 4-6K is where most of us cruise.
                            4~6k is also where the resonance vibes are most prominent, even on my P220 the Tacho needle rattles at that range.

                            My best guess is that it's simply something that's not torqued right and sports a metal washer that's causing the said rattling, I faced the same when one of my fork pinch bolts came loose on the D100, the spring washer made a coil rattling sound at the mid range until it was torqued right.
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                            • Re: Yamaha FZ 25 Owners Reviews and Experiences

                              Originally posted by ashwanth.r View Post
                              Balancer weight will never usually make those rattling/tappet-like sounds. If the shaft is bent, it's bearings gone or the balancer shaft gear has fault/manufacturing defect; the first symptom will be vibration. If this balancer being a little noisy is true (possible), a Yamaha engineer should be asked why this sound is not present in the FZ16 V1-V3. Removal of balancer is not advised - it will upset the smoothness of the engine - it will start vibrating more in all/high RPMs. The person who removed the balancer reminds me of the person who removed the o-rings from the chain of his Gixxer. Removal also means splitting the engine into 2.
                              Unfortunately i didn't know what kind of balancer fz16 has at that time so i didn't ask him about it. hopefully there will be another such feedback camp in future i'll ask him for sure.

                              yes, he opened whole engine. and after removal bike was vibrating like hell at all rpms but there was no rattling noise anymore. he reverted back after 200-250km because it was too uncomfortable. his bike is currently around 30k odo.



                              Then it's there by design, just like how GS150Rs have that faint metallic ringing sound in their cylinder/piston! Sadly, 4-6K is where most of us cruise.
                              yes, that's what i also think. because xt250/fz25/ybr250/fazer25 all the bikes using this engine, have this noise.
                              Fz25 2018 (ABS retrofitted)

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                              • Re: Yamaha FZ 25 Owners Reviews and Experiences

                                Originally posted by ashwinprakas View Post
                                4~6k is also where the resonance vibes are most prominent, even on my P220 the Tacho needle rattles at that range. My best guess is that it's simply something that's not torqued right and sports a metal washer that's causing the said rattling, I faced the same when one of my fork pinch bolts came loose on the D100, the spring washer made a coil rattling sound at the mid range until it was torqued right.
                                Resonance is very likely explanation as all of them have it in the same range acc to slopegatri. Only concern here is that there are 2 bolts behind the camshaft access cap that are notorious for loosening and falling inside engine (they recalled several units to apply threadlocker).

                                Originally posted by slopegatri View Post
                                Unfortunately i didn't know what kind of balancer fz16 has at that time so i didn't ask him about it. hopefully there will be another such feedback camp in future i'll ask him for sure. yes, he opened whole engine. and after removal bike was vibrating like hell at all rpms but there was no rattling noise anymore. he reverted back after 200-250km because it was too uncomfortable. his bike is currently around 30k odo. yes, that's what i also think. because xt250/fz25/ybr250/fazer25 all the bikes using this engine, have this noise.
                                They were probably uncomfortable telling you they can't do anything about it or, sometimes the SVC mechanics themselves are clueless. As long as the sound doesn't bother, ignore and have fun riding.

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