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My KB125 Rebuild

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  • Originally posted by psr View Post
    .It is a painful process, but well worth it, because down the line you develop a meticulous systematic way of doing not just this work, but any work you do...which is the reason for my Signature ..
    Well said PSR sir.. Very true!
    1985 Yamaha RD350 HT
    1989 Ki-Honda 110
    1994 Suzuki Shogun
    1997 Yamaha RX135
    2008 Yamaha FZ
    Suzuki Supra Powerup
    IND-SUZUKI AX100
    Hero IMPULSE
    TVS NTORQ


    No Cams, No Valves, No Headaches.

    Comment


    • Some Pics please. been following the thread, i would love to see the output of the hard work.....
      ...Nobody Is Gone, As Long As Someone Is There To Remember Them!!!

      Comment


      • Originally posted by kb100 View Post
        the tail lamps , is this what you were looking for , its not oem though but its pretty well built
        Bro is this the one from AT Boxer? If it is, then its an oversize. Guess you already know this. Mine is running with the boxer lamps.
        Tour De Thekkady

        The Return of the KB

        The Run-in Adventure

        150cc doing 100+ is great!
        100cc doing 100+ is awesome!!
        150cc cornering like hell is great!
        100cc cornering like hell is awesome!!
        THAT'S WHY I RIDE A RTZ!!

        Comment


        • Updates Rookie?
          1985 Yamaha RD350 HT
          1989 Ki-Honda 110
          1994 Suzuki Shogun
          1997 Yamaha RX135
          2008 Yamaha FZ
          Suzuki Supra Powerup
          IND-SUZUKI AX100
          Hero IMPULSE
          TVS NTORQ


          No Cams, No Valves, No Headaches.

          Comment


          • Originally posted by harishkumarko View Post
            Bro is this the one from AT Boxer? If it is, then its an oversize. Guess you already know this. Mine is running with the boxer lamps.
            If this is the exact same tail lamp you have it must not be OE if you say its oversized. OE tail lamps of KB and boxer AT are the same.
            1985 Yamaha RD350 HT
            1989 Ki-Honda 110
            1994 Suzuki Shogun
            1997 Yamaha RX135
            2008 Yamaha FZ
            Suzuki Supra Powerup
            IND-SUZUKI AX100
            Hero IMPULSE
            TVS NTORQ


            No Cams, No Valves, No Headaches.

            Comment


            • Originally posted by harishkumarko View Post
              Bro is this the one from AT Boxer? If it is, then its an oversize. Guess you already know this. Mine is running with the boxer lamps.
              Originally posted by yamdoot View Post
              If this is the exact same tail lamp you have it must not be OE if you say its oversized. OE tail lamps of KB and boxer AT are the same.
              boxer AT has a Small square tail lamp , but kb100 and boxer AR have the same tail lamps
              Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

              Comment


              • Originally posted by kb100 View Post
                boxer AT has a Small square tail lamp , but kb100 and boxer AR have the same tail lamps
                oops! my bad! i meant the AR . Thanks for correcting me.
                1985 Yamaha RD350 HT
                1989 Ki-Honda 110
                1994 Suzuki Shogun
                1997 Yamaha RX135
                2008 Yamaha FZ
                Suzuki Supra Powerup
                IND-SUZUKI AX100
                Hero IMPULSE
                TVS NTORQ


                No Cams, No Valves, No Headaches.

                Comment


                • Hey Rookie...whats the status? Has the beast been rebuilt. I have a sneaky suspicion it'll look nasty!
                  True blue smoke makes the devil's blood run cold

                  Comment


                  • Originally posted by kb100 View Post
                    the tail lamps , is this what you were looking for , its not oem though but its pretty well built
                    yes it not OEM a kawasaki gto 125 tail light price is 1.8k Pkr in Pk

                    check the restoration of GTO125


                    Last edited by yb100; 02-03-2012, 01:05 AM.

                    Comment


                    • Originally posted by yb100 View Post
                      yes it not OEM a kawasaki gto 125 tail light price is 1.8k Pkr in Pk

                      check the restoration of GTO125
                      Kawasaki GTO-125 Reborn - Page 6 - PakWheels Forums

                      """"""""""+++++++PROJECT GTO+++++++"""""""""" - PakWheels Forums
                      interesting , i bought it for rs 110/-
                      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                      Comment


                      • Help...

                        For those of you who have been following this thread...my sincere thanks.

                        Now the disappointing part - the bike is still not a runner. I need help in the form of advice.

                        After rebuilding the engine and installing it on the frame, I decided to start the engine before proceeding further. I kicked it a few times and what I noticed was that the engine is backfiring through the venturi of the carb. A few phone calls to a few trusted mentors - KB100, Muthu Anna and some research on the internet has given me the impression that the air-fuel mixture is extremely lean and the engine is firing too much in advance. This means that either the fuel supply is restricted or that there is a massive air leak somewhere.

                        I changed the CDI but to no avail; so the problem is not in the electricals. I'm getting a good fat blue spark - so that is not the problem either. I've changed the pilot jet but the problem persists. I've checked the position of the disc valve - its exactly as the workshop manual says it should be ie the window on the valve should open when the piston is in the compression stroke and it should close a little after TDC.

                        Let me also tell you the different combinations of starting techniques that I have tried.

                        Choke open + no throttle - engine backfires through the carb after every third or fourth kick. Kicking is extremely hard.

                        Choke open + one-fourth throttle - absolutely nothing.

                        No choke + no throttle - absolutely nothing.

                        No choke + one-fourth throttle - absolutely nothing; kicking is relatively easier.

                        So that leaves only the air leak to be checked. What complicates matters is that I have no way of checking the compression. Will see what I can do tomorrow. Will look forward to your comments.

                        Meanwhile, Muthu Anna has sent me a mail and I'll check everything he has asked me to.

                        All dressed up and nowhere to go...now who said that? hmmm...

                        Comment


                        • fouled plug......maybe
                          Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                          Comment


                          • Finally we get to know the update Rookie. If the rotor position has not been tampered with, there is no question of the timing being off. Im sure Muthu sir and Sarin will diagnose the exact problem.
                            1985 Yamaha RD350 HT
                            1989 Ki-Honda 110
                            1994 Suzuki Shogun
                            1997 Yamaha RX135
                            2008 Yamaha FZ
                            Suzuki Supra Powerup
                            IND-SUZUKI AX100
                            Hero IMPULSE
                            TVS NTORQ


                            No Cams, No Valves, No Headaches.

                            Comment


                            • what plugs are you running the kb uses bosch W5DC plugs the threaded portion will be longer ,
                              Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                              Comment


                              • Originally posted by kb100 View Post
                                what plugs are you running the kb uses bosch W5DC plugs the threaded portion will be longer ,
                                I have the W8DC. I know its hotter than what is recommended but the W5 is not available in my area. Will head to Karol Bagh tomorrow to hunt for the plug.

                                Comment

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