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RX135 Restoration � The Return of the King!

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  • RX135 Restoration � The Return of the King!

    Before I start I’d like to make one thing clear - this is not a DIY project and I’m not an expert either, I’m getting the job done with the help of a mechanic who owns a small garage near my residence and does a decent job with RXs. This being my first restoration, I’m still in the learning phase, request the senior 2strokers to pour in your suggestions if you feel something’s not right.

    Bike: Yamaha RX 135 4S

    Model: 2004

    Mods: None

    Kms Done: Speedo stopped working at 30k but I’m sure it will be more than double that number

    Problems: Bore noise, low acceleration, heavy vibration beyond 50 kmph and finally the owner itself . Honestly, I did not take good care of this beauty in the past. Worst part, I had let my neighbour use the bike when I was out of town for work. And I’m paying the price now. Not just the money, really feels bad to see her in such a bad shape. So I wanted to give her a new life.

    The Plan:
    1. Engine work
    New crank assembly – procured (OE - 2ya model)
    Rebore to next size 0.75 mm. Currently running 0.5 mm piston – pending
    Ordered new ART piston kit from @karthikdattag. Will get to lay my hands on it this Saturday
    Replace the clutch plates, steel plates and pressure plates – yet to be procured
    Replace the catcon silencer with chrome silencer – yet to be procured

    2. Body work (Not yet started)
    Bend check and paint the frame (the bike has taken a bad hit when it was with my neighbour)
    Paint job for petrol tank and side panels
    New Discover suspension for rear
    New RX135 OE seat
    New tyres – haven’t decided which one to go for
    New OE fenders, handlebar
    Speedo console – thinking of going back to old RX135 console, but since the bike is of central locking type, need to check on how it can be fitted.

    Many other parts will also be replaced/ worked upon, will post the updates as I progress with the build. I had been in touch with @SriramEfunds, many thanks to him for patiently answering my queries and helping me in finding the spares. Beware, more calls to follow
    Last edited by badri; 06-22-2012, 10:57 AM.

  • #2
    Topic Approved.

    Keep us updated, Badri. So that members can contribute to the progress from their own experience. All the best.
    ---
    Brotherhood, Rules, Freedom. Xbhp.
    Indian riding = Alertness, Anticipation and Adjustment.

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    • #3
      Originally posted by badri View Post
      I had been in touch with @SriramEfunds, many thanks to him for patiently answering my queries and helping me in finding the spares. Beware, more calls to follow [/FONT]
      You're in safe hands as of now. Continue your build & keep us posted

      P.S. Congrats on your build
      Whenever there is a Rainbow in the sky, I know it's u mastering the art of Cornering. U will always be remembered brother, R.I.P Arun.

      The 5 Speed Restoration
      The Z Restoration


      /2001 Yamaha Rx 135 5 Speed/ 1999 Yamaha RXZ 135/ 2012 Honda Dio/ ?

      Comment


      • #4
        Originally posted by Samarth 619 View Post
        Topic Approved.

        Keep us updated, Badri. So that members can contribute to the progress from their own experience. All the best.
        Thanks Samarth.

        Originally posted by dual disc 200 View Post
        You're in safe hands as of now. Continue your build & keep us posted

        P.S. Congrats on your build
        Thanks buddy.

        Attaching few pics here

        Comment


        • #5
          Has this been converted to 5 speed? The GB seems to be of a 5 speeder.

          Comment


          • #6
            Bore removed and kept ready for reboring. Few pics of scored piston and cylinder

            Comment


            • #7
              Originally posted by Ri$hi View Post
              Has this been converted to 5 speed? The GB seems to be of a 5 speeder.
              The 2004 batch came with the casing of 5S, still its a 4S only
              Last edited by badri; 06-22-2012, 10:50 AM.

              Comment


              • #8
                Originally posted by badri View Post
                Bore removed and kept ready for reboring. Few pics of scored piston and cylinder
                That's a Partial Seizure ur witnessing....
                Whenever there is a Rainbow in the sky, I know it's u mastering the art of Cornering. U will always be remembered brother, R.I.P Arun.

                The 5 Speed Restoration
                The Z Restoration


                /2001 Yamaha Rx 135 5 Speed/ 1999 Yamaha RXZ 135/ 2012 Honda Dio/ ?

                Comment


                • #9
                  Badri :good luck for the project

                  Originally posted by dual disc 200 View Post
                  That's a Partial Seizure ur witnessing....
                  is it ?
                  Rx is a Phoenix!!! It always rise from ashes!!

                  Comment


                  • #10
                    Originally posted by dpak89 View Post
                    Badri :good luck for the project


                    is it ?
                    Thanks kpak89..

                    Update - Got the piston kit and reboring is also done.

                    Next task - Wait for June salary

                    Comment


                    • #11
                      Hi Badri,

                      hope you got a very good RX preserve this smaller catcon.

                      Comment


                      • #12
                        Good luck with your build Badri. Do let me know if you need any more help. Also make sure that the bore is washed & polished (Ports) before you go live with the New Piston Kit.


                        Originally posted by dual disc 200 View Post
                        That's a Partial Seizure ur witnessing....
                        That seizure mark is quite common on the Inlet Port side (Reed cage direction). Happens all the time in all RX135s, nothing to worry about it.
                        TEAM ENERGY INDUCTION

                        www.teamenergyinduction.in

                        www.youtube.com/channel/UChH1uoyrjGRxnd2h5p075VQ

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                        • #13
                          Originally posted by vijaymeyou View Post
                          Hi Badri,

                          hope you got a very good RX preserve this smaller catcon.
                          Thanks Vijay.. and thanks for helping me in getting the reboring done

                          Originally posted by karthikdattag View Post
                          Good luck with your build Badri. Do let me know if you need any more help. Also make sure that the bore is washed & polished (Ports) before you go live with the New Piston Kit.
                          Thanks to you and Chetan .. Really hard to find ART pistons and it would have been one helluva task.. you just made it easier

                          With regards to washing and polishing, yes I've planned to give it thorough wash but polishing is something new to me.. I thought just washing will remove the carbon deposit in the ports completely and bring it back in shape.

                          What exactly will be done in polishing? And how will it be done (manually or machine)?

                          Comment


                          • #14
                            Chennai bikers, pls suggest the best place to bend check and paint the frame and fork.. Will have the bike stripped off this Saturday.. Target to complete the build before end of July.. So a quick response will really help

                            Comment


                            • #15
                              Good to see the restoration thread for your bike. All the best. For the frame checking for bends and repair. Go to Murugan Tinkering works, located in the sidelane of Woodland theatre, Royapettah. They are regarded one of the best for the jobs. They do fork bend repairs too. You'll need to take the frame to them and they are busy all the time!
                              Paint job - No idea.
                              RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                              2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

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