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Project catastros (rx rebuild)

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  • #76
    Re: Project catastros (rx rebuild)

    Originally posted by Mr.Boss View Post
    Congrats Bibhu. Please do post more snaps.


    Sent from my iPhone using Tapatalk
    I will take pics as soon as i am able to take the bike outside.

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    HYPERTHRUST CLEARED AND COUNTING
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    • #77
      Re: Project catastros (rx rebuild)

      Fork top is intentionally left without caps?
      Had worst experience during monsoon without the caps (old tubes got rusted due to water accumulation)

      Click image for larger version

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      BTW, Pics pics pics please.

      Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
      Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
      2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

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      • #78
        Re: Project catastros (rx rebuild)

        Originally posted by Mr.Boss View Post
        Fork top is intentionally left without caps?
        Had worst experience during monsoon without the caps (old tubes got rusted due to water accumulation)

        [ATTACH=CONFIG]140312[/ATTACH]

        BTW, Pics pics pics please.
        No satish. Will put the caps after the work is done. Currently wiring is going on. Thanks to some shoddy stuff by a local vendor, a lot of electrical components like holders and tail lamp have to be changed. Once the wiring is done, i will change the muffler to a rx100 one and check the sound. Then its go time.

        Anyone in need of rx100 old type (holed one) muffler pls let me know.

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        • #79
          Re: Project catastros (rx rebuild)

          Originally posted by Bibhu View Post
          Anyone in need of rx100 old type (holed one) muffler pls let me know.
          Just to understand, what exactly is the old type muffler?

          Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
          Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
          2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

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          • #80
            Re: Project catastros (rx rebuild)

            Originally posted by Mr.Boss View Post
            Just to understand, what exactly is the old type muffler?
            Originally posted by kusmaker
            I was also thinking same question, so pls answer.
            Old type muffler has holes through and through on the inner partitions. Like polo. Rx135 mufflers dont. Old types give a bassier sound. Lemme install one and check. I will make sound recordings if there is a noticable change.

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            • #81
              Re: Project catastros (rx rebuild)

              Bibhu, blame me for missing this thread. Nice to see your next project RX135! Well, all oldies in 2 strokes, let the show begin.

              So the muffler (Jaali/Baansuri/Core etc....) what you have is from RX100? Why you want to give it off?

              List out parts that you might require for this restoration, I got some used parts like fork assembly, brake plate, etc.
              RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

              2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

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              • #82
                Re: Project catastros (rx rebuild)

                Originally posted by kusmaker
                Are You talking of mufflers likes rx-100, the plated ones, which gives more bell like sound, i din't understood this polo here.
                The muffler. Also called a flute. At the end of the exhaust. Removed by opening a screw.

                Originally posted by SriramEfunds View Post
                Bibhu, blame me for missing this thread. Nice to see your next project RX135! Well, all oldies in 2 strokes, let the show begin.

                So the muffler (Jaali/Baansuri/Core etc....) what you have is from RX100? Why you want to give it off?

                List out parts that you might require for this restoration, I got some used parts like fork assembly, brake plate, etc.
                Thanks for the offer sri. Restoration is already done. Only a few wiring problems remain which will be taken care of in the next few days. Although i might need a new 135 clutch bell. Pls let me know if one is available.

                Regarding the 100 muffler: My new exhaust has a rxg type muffler. I got hold of a few 100 mufflers. The ones with holes in the partitions. So if you or anyone else needs em, let me know.

                In my silencer i have put a rd muffler n i am very happy with the sound.

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                • #83
                  Re: Project catastros (rx rebuild)

                  Originally posted by kusmaker
                  Now i got it, ur talking of the inside flute, yeah that part is called muffler,but this part is still available, i have just send this part to one of my friend in agra, the new clutch bell ur talking of i think is available,but still i will confirm,i will tell u tomorrow.
                  Thank you.

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                  • #84
                    Re: Project catastros (rx rebuild)

                    Have u seen bodyguards ....with light machine guns ....Their muzzle shape is same as the rx100 muffler

                    you live only once.....
                    Keep ur friends close.....but keep ur enemies closer.

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                    • #85
                      Re: Project catastros (rx rebuild)

                      Enlightening on the difference between Muffler and Silencer terminologies

                      Silencer is commonly referenced to exhaust chrome pipe and is widely popular.
                      Many call the insert tube as Muffler and regionally acclaimed many titles and references.

                      In reality or in Yamaha Motor World, the Chrome pipe is called the Muffler Assembly and the tube comes in the rear end is called Silencer Exhaust. I know many might get confused after reading this post, that's ok, even I went through. But that's how the reality is. We interchangeably use the term to our convenience, however, the above reference is just to let you know that practically knowingly we are using incorrect terms.

                      Still needs not convinced? Check out the attachment.

                      Click image for larger version

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                      RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                      2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

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                      • #86
                        Re: Project catastros (rx rebuild)

                        Originally posted by kusmaker
                        Hello Bibhu, the clutch bell housing of 135 is available, but do you need primary gear also with it, is your 135 4 speed or 5speed, because there is difference between part no. the old price of the housing was 3900/-,plus the primary gear was costing 1200/-, the rates have been revised of these parts so if you need these parts pls let me know.
                        Thank you. I will let u know within the day.

                        Originally posted by SriramEfunds View Post
                        Enlightening on the difference between Muffler and Silencer terminologies

                        Silencer is commonly referenced to exhaust chrome pipe and is widely popular.
                        Many call the insert tube as Muffler and regionally acclaimed many titles and references.

                        In reality or in Yamaha Motor World, the Chrome pipe is called the Muffler Assembly and the tube comes in the rear end is called Silencer Exhaust. I know many might get confused after reading this post, that's ok, even I went through. But that's how the reality is. We interchangeably use the term to our convenience, however, the above reference is just to let you know that practically knowingly we are using incorrect terms.

                        Still needs not convinced? Check out the attachment.

                        [ATTACH=CONFIG]140408[/ATTACH]
                        Thank you for the info sri.

                        Sent from my GT-I9001 using xBhp Connect mobile app
                        HYPERTHRUST CLEARED AND COUNTING
                        5.....4.....3....2.....1

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                        • #87
                          Re: Project catastros (rx rebuild)

                          Whew, what a couple of days has it been. First the clutch malfunctioned. Turns out it was bent steel plates. Changed the steels to makino ones and the clutch turned out fine. Then the gear shifter got stuck in 3rd gear... Brain fu@#ed....

                          Cldnt sleep all night. With the first light of dawn, opened the clutch side again... The shift arm was stuck in the shift drum pin holder plate. Straigthened the plate.. Engine is butter smooth now...

                          Just a teaser pic.... Full road test soon....


                          Click image for larger version

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                          • #88
                            Re: Project catastros (rx rebuild)

                            [MENTION=49419]kusmaker[/MENTION] , thanks buddy. But the clutch is all sorted rt now. I appriciate the offer for help. Thank you.

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                            • #89
                              Re: Project catastros (rx rebuild)

                              Bibhu, Front mudguard will be original steel one or plastic?

                              Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
                              Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
                              2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

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                              • #90
                                Re: Project catastros (rx rebuild)

                                Originally posted by Mr.Boss View Post
                                Bibhu, Front mudguard will be original steel one or plastic?
                                Steel... But not yamaha type.

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