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Zeus - A story of RX-Z restoration

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  • Zeus - A story of RX-Z restoration

    How it all started..

    I don't know why but 2 strokes is more addictive than I thought. Phew! Restoring RX135 in 2010 was a lesson to me so it happened to be my first project. It wasn't a full blown restoration but more or less a cosmetic make up. Changed everything except the engine since I did not have any issues with performance.

    Well, slowly got inclined to towards my long craving RX100, decided to go for all out restoration. With some lessons from previous effort, boldly took the challenge to go in detail effort to bring out the best. Well, I won't say exactly factory finish but tried. While I've been hearing about RXZ for sometime, ended up getting inclined towards it. Started to study the feasibility. Well, it was bleak. To start with, I couldn't find many RXZ sellers in my city. Thought would enquire about the RXZ spares, woah! some dealers/showroom have not seen spares for years. This was even disappointing.

    I was caught between mind and heart whether to go ahead with the project or not. There was war inside my head. Crazy and 2 stroke head, took the shot to go ahead with RXZ in my stable. Vijay Daniel (xbhp id: [MENTION=41118]vijaymeyou[/MENTION]) who not only helped as a friend but also educated about the engineering that will go into this restoration.

    Spares hunt
    After I made up my mind to go for RXZ, did not waste much time, thus started to collect spares even before looking out for a used bike. Uff! traveled around since there were hardly any in my city. Thanks to Doc(xbhp id: [MENTION=9171]yamdoot[/MENTION]) who helped me with parts manual and that was like a foundation stone to kick start my project. That helped me study cosmetic body parts and some commonality between other RX series then, started to hunt for easily available parts i.e Engine core components.
    Spread the message around, joined few biking community, discussed with RXZ owners, was learning more about the bike. Made some good friends who shared same passion and they helped with spares.
    Jayakrishnan, Rishi, Atul, Girish, Nitesh [MENTION=9171]yamdoot[/MENTION]), Ram Prasath, Dinesh Kumar, Arvind Yadhav, the whole Yamahites group. Ilanchezhiyan Sir, Kumar Sir, Anil Kumar Sir, Naren Suri, Sagar Tugi. I'm greatful to many others who has helped in every other form.

    Searching for a used RX-Z
    It was not easy at all. Actually there used to be advertisements in the internet selling RXZ at throw away prices while RX100 used to rule to league. But in 2013, when I was looking out for Z, hardly saw any up for sale. While many informed that last couple of years, many from neighboring states purchased RXZ at as and where condition, thus resulting even one or two put up for sale with prices quoted above roof. Also, many started to restoring the bike too.

    Patiently waited for ideal one, then came one. 3 previous owners 2000 model RXZ 4 speed with fitness valid till 2015 January. Couple of calls and a visit, then finalized the deal at my office premises in June 2013. It was in pathetic condition that I would feel embarrased everytime I take it out,not because of vehicle condition or paint job but stickering. The bike was adorned with sticker like no tomorrow.

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    Restoration Plan
    With prayers and blessings took steps towards restoration. One fine day started to strip the bike and ended up two days doing it. During the course of time
    fixed the painter who will be doing the job. Explained my expectation and got the timelines from him. As usual, promised me the best job and time line like any other painter. While I'm in no hurry, thought would go along with him. With no helping hand and carrying on tasks all by myself, roaming in the hot sun is refreshing.

    Here we go! Took the frame specialist, Murugan Tinkering Works, Royapettah for a check up. Rather depending on the mechanic/painter's views, thought it is better to approach the professionals as they know exactly what needs to be done. They inspected the frame thoroughly and pointed out the areas that needed attention. Rusted mid section, frame bend and strengthening the weak pivot areas. I was lucky that they would return in 3 days than usually a week.

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    Yesterday, received call from them and informed me that the frame is ready. I called up the painter to help carrying the frame to his shop. They did a decent job and explained me the areas they have worked. As soon as my painter guy showed up, took it to his shop for painting. Now, I pray god for painter and his folks for good health till my paint job is complete.

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    Is it going to be 4speed or 5 speed RXZ?
    What color scheme?


    Continued....
    Attached Files
    Last edited by SriramEfunds; 04-25-2014, 05:29 PM.
    RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

    2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

  • #2
    Re: Zeus - A story of RX-Z restoration

    Thread approved and looking forward to more details...with Pictures

    I guess you now own the complete RX series ....and done full restoration on all of them..
    Last edited by psr; 04-25-2014, 09:50 AM.
    When Was The Last Time,You Did Something For The First Time.

    Comment


    • #3
      Re: Zeus - A story of RX-Z restoration

      The most awaited thread Sriram.
      All the very best.

      Subscribed.

      Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
      Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
      2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

      Comment


      • #4
        Re: Zeus - A story of RX-Z restoration

        Thanks [MENTION=32286]psr[/MENTION] sir and [MENTION=65331]Mr.Boss[/MENTION]. Well, I'll try clucking more pics in the process. All the pics above were taken in my mobile and everytime I had forgot to carry my camera along.

        via Tapatalk
        RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

        2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

        Comment


        • #5
          Re: Zeus - A story of RX-Z restoration

          Best of luck sri... This completes your rx family. I am sure it would be a marvelous all stock build.

          Sent from my GT-I9001 using xBhp Connect mobile app
          HYPERTHRUST CLEARED AND COUNTING
          5.....4.....3....2.....1

          sigpic

          Comment


          • #6
            Re: Zeus - A story of RX-Z restoration

            All the very best for the restoration sir. am sure that you have every single bit in new!
            waiting for the outcome

            ----consecutive posts auto-merged-----

            All the very best for the restoration sir. am sure that you have every single bit in new!
            waiting for the outcome

            Comment


            • #7
              Re: Zeus - A story of RX-Z restoration

              Thanks guys.

              Right now I'm taking baby steps towards restoration. Here we go..I got zinc plating(gold dipping) done to the old axle, tail lamp clamps, shafts, bolts, nuts, screws and washers. Though I have bought them all new but we never know when the old ones might come handy.


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              Update:-

              Painter has not yet started to work on my job. I'm amused with his reason.


              Still to buy:-

              Inner tube
              Meters (Speedo)
              Oils - Transmission and Engine
              Front Tyre
              RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

              2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

              Comment


              • #8
                Re: Zeus - A story of RX-Z restoration

                Bump!

                Changed the painter so I get hope to finish this restoration before I exit. Already the new painter started off the work in couple of days time and even went along with him and selected the color for the body parts too. Well, let me keep the suspense of the red color as I don't know how it looks until it gets on to the body parts. Paint is Dupont. Color shade is baah! (I don't know).
                RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                Comment


                • #9
                  Re: Zeus - A story of RX-Z restoration

                  wishing u early completion n full satisfaction mate
                  Dad's Bajaj Super-1983-1989
                  Hero Honda Sleek-1989-1992
                  Rajdoot Yamaha RD350-1990-2017
                  Royal Enfield Bullet Std 1970 model-1991-1997
                  Bajaj Pulsar P220EFI-2008-2011
                  Bajaj Avenger220-2011--------
                  Harley Davidson XG750 Street ABS 2017---
                  KTM Duke390 BS3 2016-2020
                  RE Himalayan BS4 2020-

                  Comment


                  • #10
                    Re: Zeus - A story of RX-Z restoration

                    Wow !!

                    You should be actually hired as a faculty at Yamaha because of your sheer passion and deep knowledge and above all "no compromise for stock parts" motto. I adore the way you take so much pains to understand the minutest details and try to restore the bike. Totally deserved to be termed as a "restoration".

                    My guess will be, this is coming out as a stock Rxz 4 speed and not a hybrid 5 speed.

                    I am glad to have known you as a 2 stroke enthusiast and am honoured to have such a quality friend. Yamahite's Rock !!

                    Eagerly waiting for updates Sri Sir.
                    Code:
                    [FONT=lucida console]It ain't important how fast u are drivin, its how u drive fast.[/FONT]

                    Comment


                    • #11
                      Re: Zeus - A story of RX-Z restoration

                      Originally posted by zestbiker View Post
                      wishing u early completion n full satisfaction mate
                      Thanks.

                      Originally posted by The Great View Post
                      Wow !!

                      You should be actually hired as a faculty at Yamaha because of your sheer passion and deep knowledge and above all "no compromise for stock parts" motto. I adore the way you take so much pains to understand the minutest details and try to restore the bike. Totally deserved to be termed as a "restoration".

                      My guess will be, this is coming out as a stock Rxz 4 speed and not a hybrid 5 speed.

                      I am glad to have known you as a 2 stroke enthusiast and am honoured to have such a quality friend. Yamahite's Rock !!

                      Eagerly waiting for updates Sri Sir.


                      Everytime you look at other's bike, you want that which brings you smile..
                      Everytime our bike broke, you look back where I went wrong...
                      Everytime someone asks you if its a modified, you want to say something to humble them...



                      Vinay, everyone has gone through some frustration or the other while doing restoration and it's fun. Every restoration has taught something new. RXZ has contributed alot should I say. Well, I cannot negate the fact that the curiosity of outcome of this restoration is spine chilling whenever thinking of it.

                      I'm here asking nothing more than a simple commuter bike but restored in detail. At the moment, I'm just going with an idea of making the bike look 5 speed RXZ. If I call sourcing parts is a challenge, I kind of went through for last 11 months to get most of them and trust me it is not that easy. I thought it is the toughest part. Only later realized that the painting work in my case is even worse. The pain I went through for nearly 4 weeks with just lying idle at the paint shed and false promise was terrible. Mahatma Gandhi - Non-violence is what I reminded myself. After the painter change, there is some tangible progress on the paint job. Expecting all painted parts will be ready by Friday but I keep my fingers crossed +.
                      RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                      2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                      Comment


                      • #12
                        Re: Zeus - A story of RX-Z restoration

                        Best Of Luck For the Rebuild. Am also planning to buy an RXZ and restore. Will contact you once your restoration is fnished.
                        Happy & Safe Riding to All

                        Comment


                        • #13
                          Re: Zeus - A story of RX-Z restoration

                          aaaah sriram bro finally .................. start ur bike restoration i wait for pics best of luck
                          born to lead

                          Comment


                          • #14
                            Re: Zeus - A story of RX-Z restoration

                            Originally posted by kusmaker
                            11 monthssss just for parts collection shows the dedication and fire inside you have got sri sir, some violence sometimes get necessary because if the person you are dealing with only understand the language of violence than what can one do.
                            If we want something good, then we need to search, wait and go with the time.
                            There are always two ways to deal with vendors/strangers. Either we can catch the collar, fight him or with plain words you can simply express displeasure and politely get away from the situation. I opted the latter. Saved not only my breathe but also unwanted tensions.

                            Originally posted by vimalnair4u View Post
                            Best Of Luck For the Rebuild. Am also planning to buy an RXZ and restore. Will contact you once your restoration is fnished.
                            Nice to know that you are also interested to rebuild another two stroke. Keep looking out for the spares and start collecting right away.

                            Originally posted by SUMEET88 View Post
                            aaaah sriram bro finally .................. start ur bike restoration i wait for pics best of luck
                            Thanks Sumeet, let me go through the process and see how is the outcome.
                            RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                            2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                            Comment


                            • #15
                              Re: Zeus - A story of RX-Z restoration

                              Update:-

                              Some progress.. and I see a light in a distance. Black and silver parts arrived.

                              I went for Mahindra Verito - Ash Grey shade for the silver parts. I like the shade for it's steel look.


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                              Swing arm - finish is decent.

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                              Painting is a new arena for me and I've just started to explore.
                              RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                              2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                              Comment

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