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  • #31
    good luck with the project .

    Comment


    • #32
      Originally posted by arvindraju View Post
      good luck with the project .
      Thanks arvind. Love your signature.
      TEAM ENERGY INDUCTION

      www.teamenergyinduction.in

      www.youtube.com/channel/UChH1uoyrjGRxnd2h5p075VQ

      www.facebook.com/groups/125955454213254/

      Comment


      • #33
        Karthik

        Can you elaborate the Gladiator disc set up? I've heard that it is direct fit.
        If you could just let me know what else needs to be changes/plonked on RX would help me proceed. Basically, what do we need to look out for?
        RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

        2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

        Comment


        • #34
          Originally posted by karthikdattag
          Time for an update on my Black 4-Speed RX. Well i have not yet converted this into 5-Speed yet, reason being i wanted to checkout the top speed of the bike with just 4-gears. The following were the modifications/additions to the bike:
          1. Gladiator Disc Brake Assembly (See pic attached)
          2. Union Cycle front Rim & Spokes (IRC)
          3. RX-Z Front Fender (Black colour)
          4. RX-K Clutch Plates
          5. 90/100 Lighting Kit
          6. NGK Iridium Spark Plug
          7. Central Locking
          8. Some more work on the 140cc Barrel & Head.
          The work on barrel will be also be done step by step considering rideability in city I am quite satisfied with the performance considering this is a full 4-speed setup.


          - Karthik..

          Good to know this Karthik! happy its running great too. let me know which piston, carb etc you have used. Does Iridium make a difference even on a RDD CDI?
          1985 Yamaha RD350 HT
          1989 Ki-Honda 110
          1994 Suzuki Shogun
          1997 Yamaha RX135
          2008 Yamaha FZ
          Suzuki Supra Powerup
          IND-SUZUKI AX100
          Hero IMPULSE
          TVS NTORQ


          No Cams, No Valves, No Headaches.

          Comment


          • #35
            Great going Karthik Waiting for the final pics!!

            Cheers!!
            ONLY GOD WILL JUDGE ME

            Suzuki Shogun (1994)
            Yamaha RX135 5-SPEED (1996)
            Yamaha RX135 (1997)
            Yamaha RXZ 5-SPEED (1997)
            Suzuki Fiero (2000)

            Comment


            • #36
              nice work karthik well done !! looks like a neat port job & disc set set up looks good

              enjoy your ride

              Comment


              • #37
                oh wow a complete gladi front set up looks good congrats for that well done keep updated.....

                Comment


                • #38
                  @Karthik: Good to see a power set up ! good luck with things

                  Comment


                  • #39
                    Originally posted by karthikdattag
                    @ Ganesh & Sriram, i have also attached a pic of the 4-speed head which came factory fitted in my bike in 2002, it clearly says '4TL5' on LH & manufacturing series 'E1' on the RH side and the brand new head which i have with me also says the same. If your 4-Speed head says something else, then either it might be of RXG or a fake. Its not technically possible to fit an RX100 head on RX135 block until we do some mods, hence the one you have is not of RX100.
                    Thanks for the pic Karthik. As you said I would need to console myself pressuming it is RXG or worst side it is fake.

                    Currently my bike is fitted with brand new head over a new std size barrel which is right now a year old. The new head has 4TL5 is on the outer top of head and not inside. I do not suspect it to be fake as it was bought from Yamaha Dealer.
                    RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                    2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                    Comment


                    • #40
                      Yo karthik is that the RX-K con rod?
                      RIP ਕਾਕਾ ਭੈਣੀਆਂਵਾਲਾ (Santokh Singh Rataurh)

                      Comment


                      • #41
                        Nice and clean engine job Karthik! Keep it up!
                        ONLY GOD WILL JUDGE ME

                        Suzuki Shogun (1994)
                        Yamaha RX135 5-SPEED (1996)
                        Yamaha RX135 (1997)
                        Yamaha RXZ 5-SPEED (1997)
                        Suzuki Fiero (2000)

                        Comment


                        • #42
                          Originally posted by karthikdattag
                          Some minor parts like the Crash Gurad (Single piece), New Headlight assembly, RH Indicator stay (Rear), 2-way switch for parking light option (all 4 indicator to turn on simultaneously) were changed.

                          Attached are pics during the process of engine rebuild.

                          @Arvind, thanks a lot for your wishes.

                          @Sriram, the one running on your bike currently is OE, so dont worry too much & enjoy your ride.
                          nice build Karthik! super clean!
                          1985 Yamaha RD350 HT
                          1989 Ki-Honda 110
                          1994 Suzuki Shogun
                          1997 Yamaha RX135
                          2008 Yamaha FZ
                          Suzuki Supra Powerup
                          IND-SUZUKI AX100
                          Hero IMPULSE
                          TVS NTORQ


                          No Cams, No Valves, No Headaches.

                          Comment


                          • #43
                            [QUOTE=karthikdattag;538774]Thanks a lot Arun. I really look forward to you & doc as one of the best 2-stroke enthusiasts in India. The kind of job you did with that 5-speed RX-Z, i dont think anyone in India could have bettered that.QUOTE]

                            You are most welcome Karthik And thanks for those kind words of appreciation Loved your RX's, would be a pleasure to meet you some day!!

                            Cheers!!
                            ONLY GOD WILL JUDGE ME

                            Suzuki Shogun (1994)
                            Yamaha RX135 5-SPEED (1996)
                            Yamaha RX135 (1997)
                            Yamaha RXZ 5-SPEED (1997)
                            Suzuki Fiero (2000)

                            Comment


                            • #44
                              @ Karthik why dont u try the 180 main and see. I think 160 is too small for a stage 3.
                              how does ur plug look?
                              On my street port i am using 180 main and 17.5 pilot on a 4spd carb.
                              Bike also has UNI, RDD CDI 90/100 kit and a expansion chamber that was intially on atuls drag bike.
                              RD 400

                              Comment


                              • #45
                                Originally posted by karthikdattag
                                Changed the side panel monogram & really had a tough time experimenting with different carburettors.
                                What monogram have you changed to?

                                Originally posted by karthikdattag
                                only thing holding back is the carb & the 16" wheel at the rear. Am hoping i will correct these someday.
                                I thought you have zeroed to VM22?!?!
                                RX100 1996 | Karizma 2004 | Karizma-R 2011 | RXZ 1999 | RX 135 1998 | RX 100 1993 | CBF150 2005 - 2011

                                2012 - Meghamalai | Kuttralam | 2011 Ooty | Munnar | 2010 Point Calimere | Horsley Hills | Yercaud

                                Comment

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