Convert AC/DC bike to ALL DC.

[sunilyo]

just touch the wires which are related to the the lighting and charging coil..
don't touch other wires..

Though i had done the rewinding before i saw this post. But just to clear my doubt.

I had disconnected the green wire which was soldered to the body of the stator. Will it cause any harm in the long run?

[rprathin]

bro! i want to upgrade from 35watts to 55 watts bulb on my 2012 pulsar180(dont know ug4 or 4.5) the bike is in full dc!!!!
i had already rewinded and using ape rr! every thing is fine!
but when i tried to fit 55watts bulb using relay it works for maximum upto 12sec after that it swithed off! i think this is because of bcu???
my friend told to change the switch gear to old one!!! but i want it on my stock baclit switch!!!! please help me reg this issue!!!!

with what gauge wire do you had winded??
and using relay would not help just try using 55/60 watts bulb without relay..

[sunilyo]

just touch the wires which are related to the the lighting and charging coil..
don't touch other wires..

Thanks rprathin,

The conversion to DC is done. Did not have the patience to take pics.

The battery was fully drained out as i had installed the HID first before the rewind. every thing was dead - horns, indicators, brake/tail lights and the neutral indicator as well.

After the rewind the horns started working after twisting the throttle just twice and after a 10 minute test ride the battery was charged to some extent to run the indicators, brake lights and HID.

I would like to thank you for your help and support and Shreeni for starting this thread.

Now i just hope that everything runs fine.

[arun46]

bro! i want to upgrade from 35watts to 55 watts bulb on my 2012 pulsar180(dont know ug4 or 4.5) the bike is in full dc!!!!
i had already rewinded and using ape rr! every thing is fine!
but when i tried to fit 55watts bulb using relay it works for maximum upto 12sec after that it swithed off! i think this is because of bcu???
my friend told to change the switch gear to old one!!! but i want it on my stock baclit switch!!!! please help me reg this issue!!!!

[rprathin]

Hey Rprathin

I am going to rewind the coil today. Just wanted to know what should i do with the green wire (i think it is the ground) and neutral indicator wire. Should i leave them as it is?

Will post the pics once the rewinding is done.

just touch the wires which are related to the the lighting and charging coil..
don't touch other wires..

[sunilyo]

sorry for the late reply.....

you had to rewind the poles which are circled with white color
image below:

[ATTACH]58795[/ATTACH]

don't touch the black colored poles & its wire which are soldered to the stator coil those are for ignition.....
you should only de-solder the wire which are circled with white color...
re-wind with 19swg wire

Hey Rprathin

I am going to rewind the coil today. Just wanted to know what should i do with the green wire (i think it is the ground) and neutral indicator wire. Should i leave them as it is?

Will post the pics once the rewinding is done.

[crownpiyush]

ok bro.

[rprathin]

@rprathin -
today is 5th june and i m waiting for the pics.

i will get the best pic on this Sunday
so please wait till Sunday as had to go 20 km away from my home for the no street light area..only plain field.........my projector bulb is of 6000k

[crownpiyush]

@rprathin -
today is 5th june and i m waiting for the pics.

[crownpiyush]

here is the image:
if reading comes in - then the battery is discharging...and if it does'nt show any sign then this means current is going to the battery( means charging)....
[ATTACH]58926[/ATTACH]

thanks buddy

[rprathin]

here is the image:
if reading comes in - then the battery is discharging...and if it does'nt show any sign then this means current is going to the battery( means charging)....

[rprathin]

Hello.. could anyone help me out here..?
I ve two 55/60W H4 halogens. Thinking of installing one on my Hunk. (2011)

1. What all mods do I need to do..?
2. Is DC convertion necessary for a halogen..?
3. Do I need to change the RR..? (can the stock RR handle 60W)
If yes, which one..?

PS :- Not thinking of HID and projector right now

1.the mods which you can do is just convert everything to dc and put ape rr or just re-wind the lighting coil of your hunk stator with the 19swg wire & use regulator(rr) unit of bajaj avenger.
2.No it is not necessary for halogen...
3.Yes u should change the rr, you can use avengers rr(rectifier/regulator).

[sooraj_vs]

Hello.. could anyone help me out here..?
I ve two 55/60W H4 halogens. Thinking of installing one on my Hunk. (2011)

1. What all mods do I need to do..?
2. Is DC convertion necessary for a halogen..?
3. Do I need to change the RR..? (can the stock RR handle 60W)
If yes, which one..?

PS :- Not thinking of HID and projector right now

[sandeepcf]

There was a query regarding Ambition's stator coil i think in this thread or some other i don't remember.

I had checked with the mechanic and he said that the CBZ classic / star and Ambition share the same stator coil i.e. the one shown in the pics above.

Hope this helps others trying for alternate options.

Ambition stator has 12 poles as shown in the above picture, but there are no ignition coils.

[sunilyo]

There was a query regarding Ambition's stator coil i think in this thread or some other i don't remember.

I had checked with the mechanic and he said that the CBZ classic / star and Ambition share the same stator coil i.e. the one shown in the pics above.

Hope this helps others trying for alternate options.