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1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

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  • #151
    Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

    Superb work sir! I would also suggest you to get a set of mirrors for the bike.
    [My Motorcycle]

    2001 TVS-Suzuki Max 100R

    Comment

    • #152
      Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

      Originally posted by Mr.Boss View Post
      5s conversion completed
      No change in bore, head, car, sprockets (as of now), just plonked the 5s gearbox.
      [ATTACH]221022[/ATTACH]

      [ATTACH]221023[/ATTACH]

      [ATTACH]221024[/ATTACH]

      Tank cover fixed
      [ATTACH]221025[/ATTACH]
      Great job...
      I have RX135 4 speed 2002 model. I'm planning to change my only gearbox not piston or block. Can you explain the conversion process in detail ? (without change in piston setup). Do I need to consider any other changes for this. I’m not looking for very costly conversion, my budget is 10k including gearbox and labour. Do I have to change the clutch plate assembly also ? Any changes in engine housing?. Please help me. Thank You.

      Comment

      • #153
        Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

        Originally posted by rinto View Post
        I have RX135 4 speed 2002 model. I'm planning to change my only gearbox not piston or block. Can you explain the conversion process in detail ? (without change in piston setup). Do I need to consider any other changes for this. I’m not looking for very costly conversion, my budget is 10k including gearbox and labour. Do I have to change the clutch plate assembly also ? Any changes in engine housing?.
        You may change only the GB, all other parts can remain same.
        Downside will be lesser wheel end torque on 5th gear (for the same engine rpm of original 5s set up)
        Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
        Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
        2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

        Comment

        • #154
          Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

          Originally posted by Mr.Boss View Post
          You may change only the GB, all other parts can remain same.
          Downside will be lesser wheel end torque on 5th gear (for the same engine rpm of original 5s set up)
          Thanks...
          Will it disturb my current performance ?.
          and I'm planning to use RX king 5 speed gearbox (Taiwan made), can this gearbox fit in my bike ?

          Comment

          • #155
            Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

            Originally posted by rinto View Post
            Will it disturb my current performance ?.
            Yes, but can be compensated by up shifting at higher rpm

            Originally posted by rinto View Post
            I'm planning to use RX king 5 speed gearbox (Taiwan made), can this gearbox fit in my bike ?
            Yes
            Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
            Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
            2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

            Comment

            • #156
              Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

              Noticed lag in acceleration and as suspected, it's the clogged carburetor this time

              Click image for larger version Name: 01.jpg Views: 1 Size: 103.2 KB ID: 1966038

              Rust inside the carb, thanks to the fuel tank
              Click image for larger version Name: 02.jpg Views: 1 Size: 103.4 KB ID: 1966039

              Click image for larger version Name: 03.jpg Views: 1 Size: 103.0 KB ID: 1966040

              Amount of rust from the fuel filter
              Click image for larger version Name: 04.jpg Views: 1 Size: 106.5 KB ID: 1966041

              Click image for larger version Name: 05.jpg Views: 1 Size: 103.9 KB ID: 1966042

              Spark plug condition
              Click image for larger version Name: 06.jpg Views: 1 Size: 100.6 KB ID: 1966043

              And finally CLEAN carburetor and new fuel filter
              Click image for larger version Name: 07.jpg Views: 1 Size: 112.9 KB ID: 1966044

              A short drive after the above DIY
              Click image for larger version Name: 08.jpg Views: 1 Size: 96.3 KB ID: 1966045

              Click image for larger version Name: 09.jpg Views: 2 Size: 112.8 KB ID: 1966046
              Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
              Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
              2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

              Comment

              • #157
                Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                Originally posted by Mr.Boss View Post
                Noticed lag in acceleration and as suspected, it's the clogged carburetor this time

                [ATTACH]248545[/ATTACH]



                [ATTACH]248553[/ATTACH]
                clean fuel cock bowl and drop a magnet from an old earphone in it before refitting

                on second thought, get these

                3Pcs Motorcycle Petrol Gas Fuel Gasoline Oil Filter for Scooter Motorcycle Moped Scooter Dirt Bike ATV Go Kart oil fuel filter
                https://www.aliexpress.com/item/Free-shipping-3Pcs-Gas-Fuel-Filter-for-Motorcycle-Moped-Scooter-Dirt-Bike-ATV-Go-Kart-ME3L/32534282292.html?spm=2114.search0604.3.2.1b3f4b30R3EvtI&ws_ab_test=searchweb0_0,searchweb201602_2_10065_10068_319_10059_10884_317_10887_10696_321_322_10084_453_10083_454_10103_10618_10307_537_536_10902,searchweb201603_56,ppcSwitch_0&algo_expid=694bb455-edaf-4217-b4a4-19ba5c9897f4-0&algo_pvid=694bb455-edaf-4217-b4a4-19ba5c9897f4&transAbTest=ae803_3
                Smarter Shopping, Better Living! Aliexpress.com
                Last edited by kb100; 03-21-2019, 09:25 PM.
                Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                Comment

                • #158
                  Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                  Originally posted by kb100 View Post
                  clean fuel cock bowl and drop a magnet from an old earphone in it before refitting
                  Missed it.
                  It was refitted last night.

                  Originally posted by kb100 View Post
                  on second thought, get these
                  Thanks for the link, ordered couple of sets (6 pcs)
                  Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
                  Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
                  2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

                  Comment

                  • #159
                    Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                    Awesome ji! Why don't you use JAWA-Type Filter from PACCO ? I'm using it on my bike and I feel it's much better than the OE filter in my bike and I think it will help in avoiding rust or other debris from getting into the Carburettor.
                    [My Motorcycle]

                    2001 TVS-Suzuki Max 100R

                    Comment

                    • #160
                      Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                      Originally posted by TVSian View Post
                      Why don't you use JAWA-Type Filter from PACCO ?
                      Had a bad experience in past and stopped using it.
                      Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
                      Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
                      2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

                      Comment

                      • #161
                        Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                        Originally posted by Mr.Boss View Post
                        Had a bad experience in past and stopped using it.
                        Oh OK.Mine is doing well.The Glass is a bit fragile and you also need to have good and properly tight hose pipes that connect to the filter.I got new hose pipes so that that filter stays firmly.I am having a good experience with it.Anyways,Best of luck on this RX
                        [My Motorcycle]

                        2001 TVS-Suzuki Max 100R

                        Comment

                        • #162
                          Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                          RVMs fixed, after so many years. Purchased 5 vehicle sets during 2013 and the last set goes into this bike

                          Click image for larger version Name: IMG_20190406_151305.jpg Views: 1 Size: 93.2 KB ID: 1966282
                          Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
                          Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
                          2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

                          Comment

                          • #163
                            Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                            Originally posted by Mr.Boss View Post
                            RVMs fixed, after so many years. Purchased 5 vehicle sets during 2013 and the last set goes into this bike

                            [ATTACH]248909[/ATTACH]
                            Looks gorgeous sir! [emoji7][emoji7][emoji7]
                            [My Motorcycle]

                            2001 TVS-Suzuki Max 100R

                            Comment

                            • #164
                              Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                              Originally posted by kb100 View Post
                              on second thought, get these

                              https://www.aliexpress.com/item/Free...AbTest=ae803_3
                              Got it delivered today. Build is reasonably good.
                              Click image for larger version Name: IMG_20190414_104045.jpg Views: 1 Size: 88.5 KB ID: 1966406
                              Nissan Sunny XVD | Toyota Corolla | Suzuki Ritz
                              Yamaha RX135 4s-->5s | Yamaha RX100 | Yamaha RXG | Yamaha Ray | TVS Scooty Streak | Duke 390
                              2000 Yamaha RX135 5s (Sold) | 1998 Yamaha RX135 4s (Sold) | 1997 Yamaha RXG (Sold) | 1994 Yamaha RX100 (Sold)

                              Comment

                              • #165
                                Re: 1998 Yamaha RX135 Restoration completed - Now 5 Speed converted

                                Originally posted by Mr.Boss View Post
                                Got it delivered today. Build is reasonably good.
                                [ATTACH]249055[/ATTACH]
                                i know, using these for the past 2 years
                                Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                                Comment

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