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  • Breaking news!

    Yesterday I had completed 500km's of break in, to celebrate this a bottle of 'part synthetic' castrol oil was purchased along with an oil filter.

    In the mean time I had taken my bike to get the air filled in the tyres, both front and back were leaking air from the rim, the tyre shop I had taken to, refused to fill air, I didn't get their point, now my front tyre has a tube for the past 3 months, this had reduced the ride quality, handling and also my confidence, anyway the fellows over there claimed they could fix the problem, as usual my skepticism set in, anyway this guys confidence was second to none, time to give him a chance? screw it, i let him try the rear tyre first, air was leaking and would require top ups every few days, damn annoying, but still I didn't really want to buy a new pair of rims. So he starts wet sanding the inner rim, polishes it up nicely, then cleans up the tyre, removes all the crud that has built up, pops the tyre back on the rim, fills with air, then blasts air from the nitrogen machine to over inflate the tyre, then sets the correct pressure, pops water on both sides of the rim for us to inspect, voilla no air bubbles, checks for punctures (NONE) ans we're good to go, happy with that i decide to let him do the front, now in my mind this one won't work, air was leaking so bad before, I would need to pump air twice daily, he promised if it didn't work, no charge, then voila sweet! pop the wheels back on and I'm good to go! pull off at a steady pace, then an Oh F@#% moment a rickshaw pulls in front of me from a side road, no problem i grab the brake lever and what? NOTHING the front break fully in and nada, i'm veering towards a bunch of parked bikes, I remember that I have a rear brake, slam that puppy to the floor, I stop just in front of a cop car! I check the front brake again, no issues and again and again, blah blah, must have been water on the disc, very bizarre and scary moment!

    Anyway I ride home, give it a little extra throttle, hoping the tyres will be good, after 13 km's reach close to home, i have an excellent mechanic 200 metres from my home, ask him to change the oil, he's reluctant as it's almost 7pm and very dark, I talk him into it, he drops me home and rips the bike to the workshop. The tyres have held up so far, so at this stage of break in I have run around 350km's on the same mineral oil, the gear change has become notchy, the engine is begining to become rough and a little noisy.

    We pop in the new golden syrup and off I go for a short 8 km run, feels nice but can't really tell.

    So this morning I head off for a 100km round trip, I head off slowly as usual, after around 10km's I hit the highway, then it's time rip a little bit, awesome is the word! the bike pulls nicely even at 3 k rpm in 6th, still searching for 7th, uphill i zip past most cars with ease!

    Smooth, apart from idle the bike is pretty much as smooth as stock, the ffe does make it chug a bit, but what do you expect from a single cylinder engine? Now the ride home was just unreal, my confidence in riding has improved, with the extra power on tap, I no longer feel vulnerable overtaking etc.

    From a standing start using the full rev range and keeping in the power band 100 kmph comes up quick, I estimate a shade under 9 secs with my holiday weight. Now that's not the be all and end all, in gear acceleration is what it's all about, good delivery of torque keeps the entertainment levels high, ride in the power band(traffic permitting) and the smile will be stuck to your face, now with the kit the active power band is realistically between 5k rpm and 9.5 k rpm, this will change once i install the ECU that I ordered today, flat spots between 4k and 5 k rpm and above 9.5k rpm restrict the party a little.

    My warm up procedure, now in the mornings or whenever I have not used the bike for more than 2-3 hours, I always let her idle for around 3 minutes, this is not really to warm her up, but more to circulate the oil, then I set off keeping the revs below 4.5k rpm for the first 5 km's or so, then I increase gradually for the next 4-5 km's, then I am free to ride how I want.

    Now about Joel's Free flow exhausts, these can be loud and obnoxious, when hot they mellow out nicely, this is because they are thoroughbred racing exhausts, their function is to improve power output, which they do sublimely, a street exhaust like 2 bro's will give far less benefit in terms of power output and cost.

    So next is the ECU, then I will be opting for the Valve and Clutch springs from Joel, after that I guess headwork will be on the shopping list.

    Next oil change will be at 2000km's, maybe will switch to fully synthetic then.
    Beware of Bread, don't say I didn't warn you!
    More than 98 percent of convicted criminals are bread eaters !
    Statistics show that more than 75 % of violent crimes are committed within 24 hours of eating bread !
    Bread is known to be extremely addictive. Subjects deprived of bread and given only water, actually begged for bread after just two days !
    Bread has been proven to kill. Scientists have now uncovered alarming evidence that 100% of the people who eat bread will eventually die !

    Comment


    • Thanks for the update and using the best words to describe. The exhaust part is very well said. Thats how it works.
      sigpic
      [email protected]

      Comment


      • There are actually many factors bro .....in my case i was getting angry on joel but later on it was proved to be the mistake of the courier service coz of diwali so we can blame joel for dat so relax.....and keep waiting as it's worth the wait
        STUNTING IS IN MY DNA

        BIG BORE KIT FOR RTR 180
        PORTED HEAD ON APACHE RTR 180
        D.I.Y ON OIL CHANGE FOR APACHE RTR
        SPARE PARTS CATALOUGE FOR RTR 180

        Comment


        • Got into a confusion....whether to get my 04ZMA joeled or go for a new P220(though wud be geeting it joeled within a year).

          Comment


          • Originally posted by navnish View Post
            Nope. The bike heats up a lot when u do 300km + in a stretch.i never got the engine warning light . I always felt the bike heating too much and even on high speeds the fan use to kick in. With the stock ecu the bike runs lean in high RPMS. (I have a O2 sensor running on my bike ) the stock map on the ecu is going to be the same even if you change the CO2 settings. Best bet will be to go in for joels ecu with the big bore this should solve the lean running issue as the map will be tuned for performance as per the CC.

            @shahdupeshkhan
            I read your post saying "THE CO MAPPING done to compensate for lean fueling." I have a question here how did you do this on a stock ecu ??
            If you have just changed the CO2 with a FID . How did you manage to change the fueling on high rpms
            solution : upgrade to 10 hole injector high capacity.. it should fix fueling problem and get a bigger throttle body...

            Comment


            • My 2000 Yamaha YZF R1 with KRP
              just wanted to post it

              Comment


              • Originally posted by mohdshadab1 View Post
                My 2000 Yamaha YZF R1 with KRP
                just wanted to post it
                Welcome to xBhp. Took some time before I realize the pic is posted as your avatar. A bigger pic in the main post would be better.

                Just a question. Why KRP? Its not exactly known for making good exhaust.

                Comment


                • Originally posted by digislayer View Post
                  Be careful about the cylinder's top gasket(the one between the head and cylinder), if you've got the stock gasket, do file it to fit the bigger cylinder. There's a reason why I say this
                  Hi Digislayer,

                  I do want to know what happens when the head gasket is not bored out. I got the big bore + reworked head and CAM installed. The stock gasket was used to seal the surfaces.

                  However, there is a pinging sound (maybe knocking i m not sure about the technical term). When i had my FZ engine opened to install the new CAM, the mechanic indicated that because the head gasket is not wide enough, it is interfering with the piston's movement.

                  Can you please confirm that boring out the gasket will solve this problem? The pinging is consistent and is now evident even at idling.

                  Thanks a ton for your help !
                  -AK

                  Comment


                  • Originally posted by asim.mohd View Post
                    Hi Digislayer,

                    I do want to know what happens when the head gasket is not bored out. I got the big bore + reworked head and CAM installed. The stock gasket was used to seal the surfaces.

                    However, there is a pinging sound (maybe knocking i m not sure about the technical term). When i had my FZ engine opened to install the new CAM, the mechanic indicated that because the head gasket is not wide enough, it is interfering with the piston's movement.

                    Can you please confirm that boring out the gasket will solve this problem? The pinging is consistent and is now evident even at idling.

                    Thanks a ton for your help !
                    If the sound is a ticking that gets louder as the revs increase, most likely it's the top of the piston or rings catching the gasket, a little bit of filing will solve this. If this is your issue then just file the gasket, if you take the head off, you will need to fit a new gasket, reusing a gasket is a risk not worth taking.
                    Beware of Bread, don't say I didn't warn you!
                    More than 98 percent of convicted criminals are bread eaters !
                    Statistics show that more than 75 % of violent crimes are committed within 24 hours of eating bread !
                    Bread is known to be extremely addictive. Subjects deprived of bread and given only water, actually begged for bread after just two days !
                    Bread has been proven to kill. Scientists have now uncovered alarming evidence that 100% of the people who eat bread will eventually die !

                    Comment


                    • Originally posted by stefanm View Post
                      If the sound is a ticking that gets louder as the revs increase, most likely it's the top of the piston or rings catching the gasket, a little bit of filing will solve this. If this is your issue then just file the gasket, if you take the head off, you will need to fit a new gasket, reusing a gasket is a risk not worth taking.
                      Thanks Stefan.

                      OK. need to buy a new gasket and get it bored out (on the lathe machine).

                      That's a relief. Thanks again !
                      -AK

                      Comment


                      • ^ also is there any risk of bits of the gasket falling in to the crank or getting stuck to the piston/cylinder walls?

                        I am also getting the oil changed as a precaution.

                        thanks !
                        -AK

                        Comment


                        • Possible, you need to check.
                          The gasket can be filed by hand, it only takes a few minutes.
                          Beware of Bread, don't say I didn't warn you!
                          More than 98 percent of convicted criminals are bread eaters !
                          Statistics show that more than 75 % of violent crimes are committed within 24 hours of eating bread !
                          Bread is known to be extremely addictive. Subjects deprived of bread and given only water, actually begged for bread after just two days !
                          Bread has been proven to kill. Scientists have now uncovered alarming evidence that 100% of the people who eat bread will eventually die !

                          Comment


                          • Congrats on the Angel. (Am I a lil late?)
                            07th of July - rings alotta bells from the past.
                            What have you named her,Sir?
                            __________________________________________________ __________________________________________________ _______


                            Viaterra Rapide - A Comprehensive Product Overview


                            The Art Of Cornering - lots and lots of knee down pics

                            Originally posted by Prakash Solanki
                            Bikes or girls, always ride with protection.

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                            • My R15 getting Moded By Race Concepts

                              Last Month I Got All The parts From Mr Joel.The parts Included Were-
                              170cc Big Bore kit
                              Racing Camshaft
                              Racing Clutch Spring
                              Racing Valves Springs
                              Free flow Exhaust
                              Race Spec ECU...

                              Instillation Of the parts - I got My Parts installed From a Local mechanic To Save Some Time As i thought that the Showroom people Will Take More Time as I Was Really Excited.This Is The biggest Mistake That I Did Anyways Will Come to That Later.They Installed all The parts But When The installation Was Completed My Engine Gave many type's of sounds after completing near about 70km the sounds increased And Then My Self got Damaged .my mech Told me because Of The Race Camshaft.But Through my experience and through Mr joels Advice I Understood My Self Got damaged Coz my battery was low and that happened coz of the angel eyes.Anyways Got that replaced so everything was running good except the sound of my engine then suddenly one day when i was Riding at The Speed of 70km/hr my engine stopped working that day i understood that Why Mr Joel Always tells to get the parts installed from showroom.So I took My byk To Service centre They Found that My Block piston got Damaged.Anyways Mr Joel Helped me By Replacing The Block piston And I am Really Thankful To that.Then after Month I mean today I got My Block Piston installed From Yamaha service center and Really I didnt have any issue now Expect battery.But I didnt Faced Any probs till now Regarding The Battery.Even If I face Any probs then No Probs As MR JJ Is Always There To Help U

                              Experience and performance - Although My Starting Was Not Gd But now Every Thing Is Working Well.And Really i Can Feel The Bump In power Of my bike Even With my Stock ECU.Mr Joel promised me That My Current Setup Will generate 25bhp And I do Trust him As I Can Feel the power.

                              What I learnt - Pls Listen To what MR JJ Says And Always get his Parts Installed From a Authorized Service Centre.

                              Comment


                              • Topic Approved.

                                I think your first post should have been an introduction in the "Who are you" Section.
                                Anyways, Congratulations and more pics would be appreciable.
                                ---
                                Brotherhood, Rules, Freedom. Xbhp.
                                Indian riding = Alertness, Anticipation and Adjustment.

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