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Race Concepts - Pulsar 220/200 goodies

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  • Originally posted by madhav krishna View Post
    What would be the expected cost?? Does it give a chrome finish or black finish?
    Originally posted by krish2778 View Post
    Industrial plating center, does the place where they do nickel plating and all be enough ?
    I more, how do they do the power coating and stuff ?

    Any ideas ?

    Cheers
    Ride Safe
    Krishna
    the low temperature black crome plate will look like shiny crome just black in colour.
    costs arround 500-1200 per peice (depending upon the nakhara of the person)

    it is costly but extremely durable.

    if you want a slightly cheaper option, ask for FLASH CHROME plate.
    basically, go to the plating person, ask him if he can do hard chrome plating with 55-60 hrc, 0.5 mm thick.
    if he says yes, ask him to forget that and just do flash chrome plating.

    if a person can do hard crome plating, he can easily flash chrome plate.
    Disclaimer, i have tried this on industrial components but never on a exhaust.
    Last edited by ROCKRZ; 08-16-2012, 05:45 PM.
    Suffering from Parked Motorcycle Syndrome

    Cant ride ? read this..
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    • Originally posted by ROCKRZ View Post
      the low temperature black crome plate will look like shiny crome just black in colour.
      costs arround 500-1200 per peice (depending upon the nakhara of the person)

      it is costly but extremely durable.
      Originally posted by madhav krishna View Post
      Thanks guys, will look into it, i guess power coating shops are easy to find, do they do this black chrome plating thingy there too ? I will be only asking around from tmrow onwards, so just wanted to know before hand.

      Cheers
      Ride Safe
      Krishna
      --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

      Run-in Procedure | Power Loss Solutions | Riding Gears 101 | Biking Brotherhood

      P
      ulsar 220F
      |2013 Honda CBR250R|KTM Duke390|Yamaha R3|Yamaha R1|Triumph Tiger XRX

      Comment


      • Originally posted by ROCKRZ View Post
        go to an industrial platings person and ask for a "low temperature flash black crome plating"

        it will outlast the bike
        please tell me..do u have any idea where can it be done in pune or mumbai???
        Life Motto: live, love, laugh... but when all goes wrong:ready, aim, FIRE!!...


        D.I.Y Motorcycle Shift Sock

        Comment


        • Originally posted by abhayshanu View Post
          WoW, congratz, now you have the 2nd Fastest Pulsar is the Country (1 is yours and 1 is Rakesh's)
          Hope to see an acceleration video soon.
          Hehehe Wait until 16th September.........

          Comment


          • Got the FFE for my beloved....the ride has bcom more njoyable & fun Click image for larger version

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            • Originally posted by joelkraju View Post
              The 230cc bigbore kit,Simota airfilter,K&n breather pipe filter and 33mm Mikuni semi flat slide carb offered by RACE CONCEPTS for pulsar 220 dts-i.

              Hello guys, i write since Colombia

              I have a question:
              What happens when you put the 33mm carburetor with TRICS III ?
              http://i50.tinypic.com/166ab8o.jpg

              Comment


              • anyone want to sale his p220's free flow exhaust system, looking for best deal.
                regards,
                satya
                got bhp?? oh yeah..its Xbhp

                Comment


                • Any members here who have done 20000 kms plus on their big bore kits and any other engine mods on the P 220. Please don't forget to share your experiences here

                  @ Joel Kraju, Chinmayakar or Velocapcitator or anyone else who has been there done that!
                  Biking is not about what you have between your legs, its all about how well you use it!!!!!!!

                  Give your details here if you want to help your fellow xBhpian stranded in your city

                  Touring Blog: Cycling in Mongolia!

                  Comment


                  • I'm a complete noob when it comes to FFEs and stuff related. What exactly is a db killer? Any sort of sound dampener? And @joel sir, any bore mods ready for the 200 NS?
                    Sarcasm is my automatic response to stupidity.

                    Comment


                    • Originally posted by Aditya N Bharadwaj View Post
                      I'm a complete noob when it comes to FFEs and stuff related. What exactly is a db killer? Any sort of sound dampener? And @joel sir, any bore mods ready for the 200 NS?
                      Yes, the decibel killer or db killer reduces the sound , not by a great margin, but it is noticable. and helps keep the cops at bay. Full performance and FE benefits are obtained when you ride without the db killer.

                      @Monk, does 20k with the ffe alone count ?


                      Cheers
                      Ride Safe
                      Krishna
                      --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

                      Run-in Procedure | Power Loss Solutions | Riding Gears 101 | Biking Brotherhood

                      P
                      ulsar 220F
                      |2013 Honda CBR250R|KTM Duke390|Yamaha R3|Yamaha R1|Triumph Tiger XRX

                      Comment


                      • Originally posted by krish2778 View Post

                        @Monk, does 20k with the ffe alone count ?


                        Cheers
                        Ride Safe
                        Krishna

                        You really rack up the miles don't you bro

                        Actually I wanted to know about engine mods, but even a thorough review of the FFE after 20k kms will be very useful for a lot of members. So please go ahead we all waiting!
                        Biking is not about what you have between your legs, its all about how well you use it!!!!!!!

                        Give your details here if you want to help your fellow xBhpian stranded in your city

                        Touring Blog: Cycling in Mongolia!

                        Comment


                        • Originally posted by The Monk View Post
                          You really rack up the miles don't you bro

                          Actually I wanted to know about engine mods, but even a thorough review of the FFE after 20k kms will be very useful for a lot of members. So please go ahead we all waiting!

                          Lol...seem's so mate.
                          Here is the long term review on the exhaust.

                          Race Concepts Exhaust Review(Pulsar 220F) | Lonely Wanderer

                          cheers
                          Ride Safe
                          Krishna
                          --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

                          Run-in Procedure | Power Loss Solutions | Riding Gears 101 | Biking Brotherhood

                          P
                          ulsar 220F
                          |2013 Honda CBR250R|KTM Duke390|Yamaha R3|Yamaha R1|Triumph Tiger XRX

                          Comment


                          • People are always for waiting long term reports here's mine!

                            So here's my 11,000 Km report of the big bore kit and 6,000 Km report on the exhaust


                            Its been 11,000 Km on the Big bore kit i would like to explain it benefits

                            Longer service intervals - i used to put in semi synthetic oil before the big bore kit and would drain the oil in around 2/2.5k kms which was the very limit because my riding is always hard and fast and higher cruising speeds most of the time. but since i got the BIG Bore KIT i started using full synthetic 20w 50 motul oil (red color can) the engine doesn't make feel that it needs a oil change even at 3,000 KM but then i go ahead and change it around 3.5K kms, unlike most people which take pure synthetic on their pulsars upto 4,000 kms or some times too 5,000 kms which is A VERY HIGH RISK on stock engine despite me running highly refined block and piston i take one oil, without top up upto 3.5k kms MAXIMUM

                            you might say is just longer interval! But then it helps you if your into touring or clock around 60kms a day it gives you a lot more peace of mind and while 3.5K kms there is absolute smoothness, no noise changing, good fuel economy and a rev-happy engine and more power and torque which makes overtaking a piece of cake.

                            Reliability- In one word,Top notch !! now i most redline my bike much more, i hit the brakes much harder, engine braking is also increased!! and its gone through all this abuse over 11,000 kms which longer oil changes and the performance, the behavior, the noise is all the same every single day there is no change whatsoever in characteristic,sound or performance despite whatever you do to it!

                            Advice- well if your on a pulsar 200 you need to get rear brakes done ( i got rear disc brake job done) or else you can get the master cylinder of the 200ns like i did it, the front cylinder which all alone was responsible of stopping my bike before the rear disc brake came and i did get braided lines for front as well.The stock brakes couldn't stop this bike where and when i wanted and front suspension as well requires a upgrade which can borrowed from the 220, its doing fine now because i springs stiffened and use motul fork oil but upgrade is a must!

                            EXHAUST: ITS BEEN NOW BEEN ALMOST 7,000 KMS and i have only changed glass wool once, its not a easy task to find glass wool where i stay but i managed to find one shop who gave 2kg of glass wool for 100 rs . make sure the glasswool is a itchy one, not the shiny or soft glasswool which will give you a different sound or lesser decibel sound.The pop rivet gun is available in any hardware store the size which is required 2.5mm gun. Once you get all this stuff its extremely easy to fill in glass wool and seal it again any mechanic will do it for you for 50 rs only.

                            while driving the exhaust the 15% vibrations which were left after big bore kit and motul oil also vanished even at top end of the rev-range

                            Summing it up these are must have stuff of pulsar enthusiast because a lot power to very powerful pulsar 200/220 and adds a lot of refinement to it as well which gives absolute peace of mind and given the price and reliability of the product its VALUE FOR MONEY

                            PS: Since its been 11,000 kms i planned to get piston head and valves cleaned, and joel informs me that carb, air filter is ready and if i wanted i can send the head to him for porting and since i couldn't say no i have send the head down to him and it should arrive in a week and then will update all you guys with 2,000 km report of the very famous and very talked about head works which seems to make every one crazy with its performance and madness!!

                            Cant wait to go insane either :-P
                            Pulsar 200-Abstract Characteristics

                            Proud road racer,Always with Gear

                            Midnight Urban Cornering... Heaven!!!

                            Comment


                            • Originally posted by nitrosatya View Post
                              I have tuned my 220 for top end. I have a 17 teeth front sprocket. The inital acceleration has dropped but the top end has increased.
                              I am interested in the cylinder head mod. Can you suggest me which way to go for. I want a very responsive acceleration and a higher top speed.As much as possible.

                              Thanks!
                              bro, from where did u get the 17t sprocket??

                              Comment


                              • Re: Long Review : FFE + Headworks + 230 cc Big Bore + 33mm Carb

                                Originally posted by gaurav_bike View Post
                                Sorry guys but this is my first review so pardon me for any mistakes.

                                It was always that i wanted to go faster than probably every soul on the road . It was all okay till say about a 1.5 years back till when P220 was the king of the road . But with new entries like CBR 250 , Duke on the road there was a feeling to upgrade .It was a choice i had to make to either keep a 2-3 year old P220 or upgrade to a bigger faster
                                machine . Thats when i decided against upgrading to a bigger machine and hotrodding my steed .Contacted Joel Joesph and decided to get parts

                                March 2011 - FFE + Head works

                                I was one of the first person to get a DB Killer FFE in Mumbai . The feeling was very very
                                royal . Sent down the Head for changes .But then the trouble started . Got back the head and got the Head fitted with a local mechanic . Bike had all sorts of problems and even went dead a couple of times in the nights .Couple of mails to JOEL and he promptly replied on what could be wrong . Poor mechanic had screwed it . Got the bike to reddy (goregaon , mumbai) and he did a better fitting job .Took the bike for a spin
                                This was my first dose of performance with new FFE and Head works done . Bike got a bit smoother with added power but the main advantage was torque any gear any rpm the bike would not jerk . I enjoyed a lot with this steup on highways .
                                Moving along in the city in 5th gear became so easy . Highway overtakes of Truckies dint meant that i had to shift 3/4 gear . It meant opening of throttle in 5th only :-) . Wow so much relief . Suddenly i enjoyed using my bike a lot more . And to top it all the FE given had shot up by atleast 5 kmpl . On a group trip to Ganpatipule my bike returned a Astonishing mileage of 48 kmpl for me + pillion + 20 kg luggage , best amongst all P220/r15 we had .

                                With all going super nice with the setup I kept pestering Joel for further updates


                                May 2012 - 230 cc Big Bore + Mikuni 33 mm Carb

                                Once JOEL launched the big bore there was no looking back . I order one instantly along with with that joel recommeneded the new carb too . I was not financially prepared for the carb but somehow said a yes to joel for the carb too. Arranged for the finance and trasnferred the money to Joel . The long wait begun .Finally got my carb and the big bore . Having no idea of the how the bore works i took the big bore to Shreeram Bajaj in ghatkopar . Gave them the bigbore and carb . Just when i was to leave we realised the bore was damaged (Probably due to shipping) . It had a bent in the sleeve (i assume its called that ). The piston wasnt moving smoothly . Dissapointed i called up JOEL . He advised me to get it wooden hammered in place . Since it was a slight bent i
                                asked the SVC mechs to do it for me . But they simply refused . Finally got hold of a bike
                                mechanic known for his boring and porting . Just one small wooden hammer on the sleeve and the sleeve chipped . I was so surprised that a metal piece would chip that easily . With my big bore dreams shattered there , i called up JOEL . He advised me to returnt the big bore and he would send me the new one . I for one was very happy , JOEL dint ask a single question for the return . Felt like the loyalty as a customer paid back . Waited agonisingly for the new bore while the carb kept waiting at the rack .
                                Finally in may i got my big bore . Frustrated with limited know how of local mechs at
                                assembling the engine back onto the vechicle i desperately started searching for a good
                                mechanic who would do a clean job . After reading some post by JOEL K Raju i got the man . It was sushil (SMG customisation , thane) whom i contacted . Took an appointement of saturday and went down there . We got the big bore fitted , carb installed , re jetted the bike to karizma jets all in one day . For the first time i saw many other joelled bikes there . Was very happy .

                                Also met our fellow xbhpian Joel K Raju. Now not only is this guy super nice , but downright helpful . He towed me in town to get the oil too . For the first time i rode a already big bored P220 . I couldnt make out the initial difference , but the surge after 6k rpm was manical . Had a wide grin on my face after the test ride of a 230 cc pulsar :P .
                                Got my bike by around 7pm and came back home . Spent the next few days eating , sleeping on the bike since i had to run in the engine . Even in the run in (<5k rpm) it was evident that a beast was inside .
                                Got 750kms worth running in 4 days . Had small incident to open up my bike . Just was coming back from office at 1am . Coming from eastern express highway when i saw a KTM passing by me . I was doing a 60 kmph running in run and he was at 100 odd. Looked at my trip it showed 760 kms . Yayyyy i completed the running . By mistake did a WOT on 5th gear itself . Something just hit me . I felt i was being dragged by a force . Just looked at the speedo i was doing a 130 with KTM just metres ahead . Next we
                                had a signal at vikhroli . I signalled the KTM guy for a drag . since the highway was all
                                empty we started from standstill . Ready steady go . I could hear both the engine screaming . KTM guy probably did a hotter launch and took the lead from standstill . But the moment my bike passed 5k rpm . It was all over . My bike just surged ahead with so much authority . I have no clue if the KTM guy wasnt good or no but i could hear his engine clearly and also remembering he shifted a lot more than me . End of 1,2,3,4,5 i was all ahead . I couldnt help getting that huge smile on my face .I just thought the hassle was all worth it .
                                After that incident have covered over 2000kms with the setup . Its a hoot to ride . power after 5k rpm is manically . Even at 60kmph 5th gear with a WOT it gives a jerk .
                                City / Highway everything has become so much fun

                                Changes that my setup has got

                                - Ultra super smooth compared to a stock bike . After my frens took a spin the first thing
                                they said was how smooth the bike is
                                - Super power after 3k RPM and Maniac after 5k .
                                - Zigzagging thru peak traffic is lot more fun now since bike jumps at throttle opening .
                                - Driving a stock p220 feels like a 150cc now .
                                - Bike feels very powerful in the midrange
                                - Girlfriend complains a lot more in traffic. Since in 1st gear even minute throttle and bike jumps ahead.


                                For everyone looking to upgrade , please dont wait just got for it . Its VFM what joel is
                                offering . Your daily boring rides to office/college wil be so exciting .


                                @JOEL - A big big big thankyou from the bottom of my heart . Thanks a lot buddy for your constant hardwork to get us soul some magic sprinkled onto our daily rides . Office never looked so enticing . Hooked for further updates


                                @ Joel K Raju - it was really nice meeting you and thanks for all the help .
                                Hi,We have the following parts for the P180


                                210cc bigbore kit - 4500
                                larger 33mm Cv carb with filter - 7500
                                full exhaust system - 8500


                                Will offer you a massive 4.5hp at ease.

                                this is what joel claimed with the listed rc parts so gonna get them as soon as possible.

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