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Converted my Pulsar 150 Classic to ALL DC

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  • #211
    Originally posted by Ramborider View Post
    correct me if im wrong,is that rr unit design to chrge that 14amp battry so is that desirable to connect our 9amp battry to it???is that create and diffrence in it or it work fine with it without hitch....
    This is a tried and tested design. We have several of our members using it successfully for more than a year.

    Why do you think it will be an issue? Would like to hear your thoughts.
    Your biking tells a lot about the person you are!

    Comment

    • #212
      its fear due to lack of knowledge,but now i have going for that,i just confirm it
      i dont know that others are using that setup for such long time
      tomorow will going to get it and update here.

      Comment

      • #213
        Yep they are! And regarding the winding, dont forget to wind each pole tightly and in alternate fashion.
        Your biking tells a lot about the person you are!

        Comment

        • #214
          im dont geting u??altarnate means??and what precaustion have to take while winding??

          Comment

          • #215
            There are 7 poles right. Wind one whole pole layer by layer in one direction, say clockwise. Now when this pole is done, next pole should be winded layer by layer in the opposite direction - counter clockwise and so on for all the poles.
            Your biking tells a lot about the person you are!

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            • #216
              Ok got it! first i wound that and get all material requred and then update here then guide me further!

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              • #217
                Abhijit,I got rr unit of paggiot ape original one at rs998,and 255gram of winding wire at 148.
                i also enqured for auto winding shop the guy told that winding should done on that machine otherwise it doesnt fit in it,and also it sould be in some manner so it will produce energy.thet guy even dont seen that inside of that magneto and how does advise of such things??is that guy correct!!
                now im making to remoe that all 7 pole windings so is that 250gram wire will fit by doing with hand winding??i dont have any idea about that machine winding
                how to wind that wire properly that means diarection and how much force to apply while winding?and is it requred to apply any varnish or is it ok to wind without anything.
                How much thick of that pole can be wound?is that create problem if over wounding pole?
                now rr unit have 4 wires 2 grey wire and one yellow one black which is ac in and dc out??after winding work will go further for that wiring work on bike

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                • #218
                  Ohh forgrt to attach pics[ATTACH][ATTACH][ATTACH][ATTACH][/ATTACH][/ATTACH][/ATTACH][/ATTACH]

                  Comment

                  • #219
                    Originally posted by Ramborider View Post
                    Abhijit,I got rr unit of paggiot ape original one at rs998,and 255gram of winding wire at 148.
                    i also enqured for auto winding shop the guy told that winding should done on that machine otherwise it doesnt fit in it,and also it sould be in some manner so it will produce energy.thet guy even dont seen that inside of that magneto and how does advise of such things??is that guy correct!!
                    now im making to remoe that all 7 pole windings so is that 250gram wire will fit by doing with hand winding??i dont have any idea about that machine winding
                    how to wind that wire properly that means diarection and how much force to apply while winding?and is it requred to apply any varnish or is it ok to wind without anything.
                    How much thick of that pole can be wound?is that create problem if over wounding pole?
                    now rr unit have 4 wires 2 grey wire and one yellow one black which is ac in and dc out??after winding work will go further for that wiring work on bike
                    Only thing to be kept in mind while winding is -

                    1. Wind one full layer on a pole from one end to another, now wind a second layer on top of this. In this way, you can wind some 7-8 layers on that pole.

                    2. Now go to the next pole and do the winding in opposite direction as I told.

                    3. Do this for all the poles till the last one.

                    4. Now you get 2 wires at each end after the winding.

                    5. Those 2 wires will go to the RR unit GREY wires.

                    6. RR unit Black/Yellow will go to battery.

                    Also, use a layer of varnish on the bare stator plate for all the poles and another layer after winding is done.
                    Your biking tells a lot about the person you are!

                    Comment

                    • #220
                      black is negative of battry?and yellow is positive?so yellow to battry??
                      black is lookes like negative it has small "O"strip and yellow wire has ataching cord with rubber outer so which is and where to connect??
                      and is 255gram will be ok or only 250gram??is that wire will be fit in all 7 poles na?? and if all wire get fit in those 6 and one pole remain then its now problem na....

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                      • #221
                        Yep black is -ve. Do one thing - get 300g and I guarantee you will NOT be able to wind it all - you WILL have some left out. And it wont cost that much more too.
                        Your biking tells a lot about the person you are!

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                        • #222
                          Ok but i have 255gram so i try to my best for that winding work as to said and after that conect yellow +tive=battry positive and
                          black -ve=-ve of battry
                          and wound that 255 gram to each poles 7-8layer each as you said

                          Comment

                          • #223
                            About the 7-8 layer thing, just make sure that the winding does not bulge out much more than the roof type thing at the end of the pole. Also, wires from adjacent poles should not touch each other.
                            Your biking tells a lot about the person you are!

                            Comment

                            • #224
                              ok now im going to take that coil plate out and also examine about company winding,so it also make me some educate about that thing.
                              and update here how much layer is taking on pole...

                              Comment

                              • #225
                                work is in progress but in etween two coil there is very little gap at the bottom end of poles about 1mm but wire doesnt toiching each others is it ok or not???
                                and how much power loss occure due to that 100w helogen?is it reduce perfomance in real life?
                                Last edited by Ramborider; 03-15-2011, 07:31 PM.

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