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World of Sprockets!

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  • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

    Originally posted by paradoxr9019 View Post
    Thanks for your response but I heard that the 200 ns's chain is not .520 pitch and its .420. Let's assume that the 200 ns rear sprocket fits my d200s wheel can I still use the same front sprocket?? And the same chain?? Confused
    NS uses 520 (I own it, changed rear sprocket to P220's 36T, with some mod work on the 4-hole P220 sprocket to make it 6-hole to suit NS. You can use the same D200 front sprocket, and the new (P180 ug4 is 39T I guess, or use the NS 39T) reduction in size will leave you with around 2 inches chain length to tighten.
    Last edited by krixna; 01-16-2016, 04:55 PM.

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    • Re: World of Sprockets!

      Guys, Has anyone reduced Twister rear sprocket from 42t to something lesser. If so which bike sprocket would fit?
      --------------------------------------------------------------
      Bikes owned: HeroHonda splendor 1998, Honda Dream Neo 2013
      Honda is HONDA da
      DIY:
      Carburetor cleaning Dream Neo
      Fuel line cleaning Dream Neo
      Valve clearance Dream Neo
      Oil strainer cleaning Dream neo
      Air filter replacement of Dream neo

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      • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

        Originally posted by krixna View Post
        with some mod work on the 4-hole P220 sprocket to make it 6-hole to suit NS. You can use the same D200 front sprocket, and the new (P180 ug4 is 39T I guess, or use the NS 39T) reduction in size will leave you with around 2 inches chain length to tighten.
        [MENTION=74543]krixna[/MENTION] .. I really appreciate your input in this.. can you tell me what mod you did to fit the four hole sprocket on to a six point mounting system? I saw your video on YouTube but I didn't get it.. Can you give me details???

        My plan is turning out to be costly because I thought of purchasing the rear alloy of the 2013 duke with 4 mount points, hub and the rubber spacers so that I can go for 180 ug 4 rear sprocket or the 40t from karizma. If your work around is reliable, then I can go for it..

        Also do you feel any difference in day to day commute with your sprocketed bike?
        Since its focused on top end performance? Looking forward to your response...

        Rakesh
        Last edited by paradoxr9019; 01-18-2016, 05:11 AM.

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        • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

          Originally posted by paradoxr9019 View Post
          [MENTION=74543]krixna[/MENTION] .. I really appreciate your input in this.. can you tell me what mod you did to fit the four hole sprocket on to a six point mounting system? I saw your video on YouTube but I didn't get it.. Can you give me details???

          My plan is turning out to be costly because I thought of purchasing the rear alloy of the 2013 duke with 4 mount points, hub and the rubber spacers so that I can go for 180 ug 4 rear sprocket or the 40t from karizma. If your work around is reliable, then I can go for it..

          Also do you feel any difference in day to day commute with your sprocketed bike?
          Since its focused on top end performance? Looking forward to your response...

          Rakesh
          First check if the NS 6-hole 39T sprocket suits. Using P220's 36T is not recommended. Reducing from 43T to 36T is too much. After I reduced from 39 to 36, I now have the engine at 5000rpm @ 75kmph in 6th gear. Very relaxed cruising.

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          • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

            Originally posted by krixna View Post
            First check if the NS 6-hole 39T sprocket suits. Using P220's 36T is not recommended. Reducing from 43T to 36T is too much. After I reduced from 39 to 36, I now have the engine at 5000rpm @ 75kmph in 6th gear. Very relaxed cruising.
            Yes.. I have asked the KTM service guys to check and tell me if the current hub of the duke would support the 200NSs sprocket.
            Have to visit them personally to check the same. As the response is not so great over phone.
            My current sprocket is 42t since mine is a 2015 model duke 200 and i am planning on reducing to 39T max.. Not going more than that.. because I don't think there will be much power available at low rpm range. You said that you went to from 39t to 36t right!! Do you have enough torque in the lower end of the Rev range ??? Can you easily ride in city conditions with this setup? Also how many chain links you cut? Because I might also be cutting that number of links since I am also going 3 teeth less at the rear
            Last edited by paradoxr9019; 01-19-2016, 10:20 AM.

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            • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

              Originally posted by paradoxr9019 View Post
              Yes.. I have asked the KTM service guys to check and tell me if the current hub of the duke would support the 200NSs sprocket.
              Have to visit them personally to check the same. As the response is not so great over phone.
              My current sprocket is 42t since mine is a 2015 model duke 200 and i am planning on reducing to 39T max.. Not going more than that.. because I don't think there will be much power available at low rpm range. You said that you went to from 39t to 36t right!! Do you have enough torque in the lower end of the Rev range ??? Can you easily ride in city conditions with this setup? Also how many chain links you cut? Because I might also be cutting that number of links since I am also going 3 teeth less at the rear
              Torque or power of the engine does not change, right? You are just changing the way it is transmitted to the rear wheel. You will have to use one gear lower, that's all. For speeds which you did in 3rd, you'll now have to use 2nd. The difference is noticeable in the gears at both end. You'll miss the sudden pickup in 1st, you'll cruise smoother in 6th. Hope that clears your doubt.

              I didn't cut links. Just tightened. 3 steps left in the adjuster now.
              Last edited by krixna; 01-19-2016, 11:33 AM.

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              • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                Originally posted by krixna View Post
                Torque or power of the engine does not change, right? You are just changing the way it is transmitted to the rear wheel. You will have to use one gear lower, that's all. For speeds which you did in 3rd, you'll now have to use 2nd. The difference is noticeable in the gears at both end. You'll miss the sudden pickup in 1st, you'll cruise smoother in 6th. Hope that clears your doubt.

                I didn't cut links. Just tightened. 3 steps left in the adjuster now.
                Torque and power of the engine doesn't change but the way it distributes does. Well.. The KTM and NS both develop their peak torques somewhere around 8k rpm.. Since we are more focussed towards the top end, will the engine be lugging at 1.5k to 3k rpm?? Because the power delivery up till 4k rpm is choppy. The bike will jerk.. As it's fuel injected. Does your bike behave like that in that rev range as well??

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                • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                  Originally posted by paradoxr9019 View Post
                  Torque and power of the engine doesn't change but the way it distributes does. Well.. The KTM and NS both develop their peak torques somewhere around 8k rpm.. Since we are more focussed towards the top end, will the engine be lugging at 1.5k to 3k rpm?? Because the power delivery up till 4k rpm is choppy. The bike will jerk.. As it's fuel injected. Does your bike behave like that in that rev range as well??
                  The engine will continue to do what it was doing earlier. The change in power delivery will be like you removed the first gear and added a seventh. Your new gearing will be 234567 with respect to old ratios (not exactly, just saying). But jerking, yes. It does jerk below 3.5K rpm in 6th for me. Having said that, the bike doesn't jerk at 2.5K rpm in third and 2K rpm in 1st and 2nd. So jerking is also related to which gear you are in. So for slow city riding in traffic, use the first 3 gears (new setup) and you'll be fine. For faster riding, I keep it above 4K rpms whichever gear I'm in, and get no jerking at all.

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                  • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                    Originally posted by krixna View Post
                    The engine will continue to do what it was doing earlier. The change in power delivery will be like you removed the first gear and added a seventh. Your new gearing will be 234567 with respect to old ratios (not exactly, just saying). But jerking, yes. It does jerk below 3.5K rpm in 6th for me. Having said that, the bike doesn't jerk at 2.5K rpm in third and 2K rpm in 1st and 2nd. So jerking is also related to which gear you are in. So for slow city riding in traffic, use the first 3 gears (new setup) and you'll be fine. For faster riding, I keep it above 4K rpms whichever gear I'm in, and get no jerking at all.
                    Prompt as always
                    Fingers crossed.. Still hunting for an alternative. I asked the guys from Irevs for the 39t custom sprocket and they quoted 4800 rupees for a piece. (Which I feel to be very high for just the rear sprocket). Will be going to the ASC to check about the mods. Will update on the progress..
                    I Really appreciate the inputs so far..

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                    • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                      Originally posted by paradoxr9019 View Post
                      Prompt as always
                      Fingers crossed.. Still hunting for an alternative. I asked the guys from Irevs for the 39t custom sprocket and they quoted 4800 rupees for a piece. (Which I feel to be very high for just the rear sprocket). Will be going to the ASC to check about the mods. Will update on the progress..
                      I Really appreciate the inputs so far..
                      I contacted Irevz for a 15T front sprocket, as that was my earlier plan. They quoted 2000/-. So I switched to the 39-36 plan and bought the whole P220 original set for 1200/-. The chain-sprocket set of NS also costs around that.

                      You can remove the rear sprockets of NS and D200, keep one over the other and check the holes. Find a friend with NS for the purpose.

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                      • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                        Originally posted by krixna View Post
                        I contacted Irevz for a 15T front sprocket, as that was my earlier plan. They quoted 2000/-. So I switched to the 39-36 plan and bought the whole P220 original set for 1200/-. The chain-sprocket set of NS also costs around that.

                        You can remove the rear sprockets of NS and D200, keep one over the other and check the holes. Find a friend with NS for the purpose.
                        Very good idea.. Anyways will be going to pudhupet here at Chennai to find out if I can get a hold of older alloys and sprockets.. Let's see how it works out..

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                        • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                          Originally posted by paradoxr9019 View Post
                          Very good idea.. Anyways will be going to pudhupet here at Chennai to find out if I can get a hold of older alloys and sprockets.. Let's see how it works out..
                          Lock your bike and secure it to some electric post using chain and lock if you park the bike in Pudhupet

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                          • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                            Originally posted by krixna View Post
                            Lock your bike and secure it to some electric post using chain and lock if you park the bike in Pudhupet
                            I hear what you're trying to say will be staying near by my bike

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                            • Re: Help needed in sprocketing the duke 200 2015 model with 6 mount points

                              Originally posted by paradoxr9019 View Post
                              Yes.. I have asked the KTM service guys to check and tell me if the current hub of the duke would support the 200NSs sprocket.
                              Have to visit them personally to check the same. As the response is not so great over phone.
                              My current sprocket is 42t since mine is a 2015 model duke 200 and i am planning on reducing to 39T max.. Not going more than that.. because I don't think there will be much power available at low rpm range. You said that you went to from 39t to 36t right!! Do you have enough torque in the lower end of the Rev range ??? Can you easily ride in city conditions with this setup? Also how many chain links you cut? Because I might also be cutting that number of links since I am also going 3 teeth less at the rear
                              I have the 39T from Pulsar UG4 and i like the ride now.The pickup and ingear acceleration certainly not as maniacal as the original setup,but its no slouch either.You still should be able to pull ahead of the other bikes in the segment due to slightly lengthier gearing post the 39 set up.Highway riding is the major plus of this set up.Cruising at 110-120kmph is now a breeze with a relaxed engine.

                              But i feel 40T(ZMA) is the best setup without compromising on the core characteristic of the D200.I still love the 39T.
                              Only a biker knows why a dog sticks its head out of a moving car

                              Suzuki Shogun l Yamaha RX100 I KB125 I Honda Unicorn l KTM Duke 200 l
                              1994 1995 1997 2008 2013

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                              • Re: World of Sprockets!

                                [MENTION=24386]Samarth[/MENTION]

                                Hello

                                I own a Fazer V2.0. I am planning to slightly overgear it for better highway punch with lesser engine stress.

                                Background Research : fzv2.0 - 14 / 41 Sprockets

                                Available options : Either Unicorn's 15T at front (or) Fz v1's 40T at rear.

                                Which one is better and will fetch more results ??

                                My knowledge ways changing the front one should return more results as its RPM is much more than the rear one, there by multiplying the results.

                                Please Suggest.
                                Exploring South India
                                Ride to Dandeli
                                Kuntala waterfalls at its best
                                Father & Son ride to Nasik
                                Exploring South India -2
                                Hyderabad-Goa-Maharashtra

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