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Kawasaki kb100 RTZ rebuild

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  • #316
    @psr : thanks,here in bangalore if you have enough time
    you can find the spares..

    @kb100 : thanks,but i am able to find out only used one.
    you can find out good condition used part in junkyard.
    thanks for shivajinagar guy...

    Comment

    • #317
      Originally posted by Shashikanth View Post
      Hi All,


      [ATTACH=CONFIG]95981[/ATTACH]

      I am going to post my first post in xbhp from 12-11 i am watching this thread closely....
      finally i have started the my new KB 100 Restoration,
      i have done my uncles KB in 2006 but that was not satisfactory as KB100 faced issues like rusting and cracking of
      paint.. i will post detailed story about this bike later
      when your mechanic is joining the crank case halves , tell him to use threebond paste to seal the joint between the 2 halves, DO NOT use the paper packing usually supplied, in the above photo it is seen that in the two halves were joined using a paper gasket during the previous rebuild, You can get threebond paste from authorised spareparts dealers 2 small tubes will be sufficient for a KB, Try to avoid Anabond as its messy
      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

      Comment

      • #318
        Heres another lovely surprise find for our KB100/125 members 'kb100' and col. Raj Vijay rai .

        KB125 STICKER KITS for Maroon and Black tanks.


        Last edited by yamdoot; 03-16-2013, 08:35 PM.
        1985 Yamaha RD350 HT
        1989 Ki-Honda 110
        1994 Suzuki Shogun
        1997 Yamaha RX135
        2008 Yamaha FZ
        Suzuki Supra Powerup
        IND-SUZUKI AX100
        Hero IMPULSE
        TVS NTORQ


        No Cams, No Valves, No Headaches.

        Comment

        • #319
          Originally posted by yamdoot View Post
          Heres another lovely surprise find for our KB100/125 members 'kb100' and col. Raj Vijay rai .

          KB125 STICKER KITS for Maroon and Black tanks.

          Thanks Doc
          Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

          Comment

          • #320
            KB100: Thanks for the suggession

            Yamdoot : its looking good is it oe one, i am looking for original sticker set where can i source.. Any one please help me out.

            Finally got crankshaft & boar resetted

            Need Some Parts For Tacho & Oil Pump to get Work

            Tacho Gear Oil Pump Nipple..

            Comment

            • #321
              Originally posted by Shashikanth View Post
              KB100: Thanks for the suggession

              Yamdoot : its looking good is it oe one, i am looking for original sticker set where can i source.. Any one please help me out.

              Finally got crankshaft & boar resetted

              Need Some Parts For Tacho & Oil Pump to get Work

              Tacho Gear Oil Pump Nipple..
              @ Shashi, Its not OE but some real good quality stuff. For parts which have extinct these days, its really not wise to look for OE parts always.
              1985 Yamaha RD350 HT
              1989 Ki-Honda 110
              1994 Suzuki Shogun
              1997 Yamaha RX135
              2008 Yamaha FZ
              Suzuki Supra Powerup
              IND-SUZUKI AX100
              Hero IMPULSE
              TVS NTORQ


              No Cams, No Valves, No Headaches.

              Comment

              • #322
                Need Help guys..
                30-12-1010 Gear Meter Screw

                30-12-1008 Gear Oil Pump

                Need to Assemble Engene...
                Last edited by Shashikanth; 03-19-2013, 10:51 PM.

                Comment

                • #323
                  Originally posted by Shashikanth View Post
                  Need Help guys..
                  30-12-1010 Gear Meter Screw

                  30-12-1008 Gear Oil Pump

                  Need to Assemble Engene...
                  if it is only the oil pump nipple you want , then you can salvage one frome the ones from suzys, kbs and suzys ran similar plunger type oil pumps made by mikuni/pricol
                  Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                  Comment

                  • #324
                    Originally posted by kb100 View Post
                    if it is only the oil pump nipple you want , then you can salvage one frome the ones from suzys, kbs and suzys ran similar plunger type oil pumps made by mikuni/pricol
                    Which bike will share similar oil pump?

                    Comment

                    • #325
                      Originally posted by Shashikanth View Post
                      Which bike will share similar oil pump?

                      suzuki, max /samurai/shogun
                      Kawasaki KB100/enduro/125 substitute parts list http://www.xbhp.com/talkies/508615-post105.html

                      Comment

                      • #326
                        Finally got gear meter screw and oil pump gear
                        Purchased oem clutch plates and Pressure plates..
                        Engine assembly done soon i am going to start body line work..

                        Update:


                        Purchased New Parts For restoration
                        Wiring Kit-Minda
                        Lock set-Minda
                        Yoke L&R-King
                        Swing arm axle
                        Rear wheel axle
                        Headlamp Stay
                        HL Stay Bushes
                        footrest rubber Front & left
                        Spark plug Bosch
                        Washers Rubbers Nut Bolts Etc
                        Air filter Eliment

                        Parts yet to procure

                        Battery stand
                        Tail lamp holder
                        Indicators
                        Rectangle Headlight assy
                        Full Rubber kit
                        Last edited by Shashikanth; 03-26-2013, 10:30 PM.

                        Comment

                        • #327
                          Hi guys here's a 1986 KB 100 i'm going to restore ---> http://oi49.tinypic.com/2ecexb8.jpg

                          I'm in need of a cylinder kit . A shop here is selling me one for 4500 , which i feel is too much . Even the packaging is broken . I'm also getting a Sam block piston set for 1600 , but am unsure of it quality .

                          Do give me a shout if you come across a cylinder kit somewhere !!!!

                          Comment

                          • #328
                            Hey RTZ,

                            Will be roaming around Nanapeth this week. Will reach out if I find something better.
                            Motorcycles Owned Currently -
                            1. H.H CBZ (2001)
                            2. Yamaha RX 135-4S (1998)

                            Motorcycles Owned in the Past -
                            1. Bajaj Chetak (1996)

                            Comment

                            • #329
                              Thanks a lot sohaibak !!!!! I've sent you my mobile number by PM .

                              Comment

                              • #330
                                Sorry to hijack your thread. Mine being an Endura thread, hardly anyone replies

                                Quick questions fellow members -
                                a) Have you tried some other carbs than the stock one (18mm)? I mean something better, and dare I say bigger?
                                b) Any options on the reed valves?

                                Cheers,
                                Sohaibak
                                Last edited by sohaibak; 04-14-2013, 01:35 AM.
                                Motorcycles Owned Currently -
                                1. H.H CBZ (2001)
                                2. Yamaha RX 135-4S (1998)

                                Motorcycles Owned in the Past -
                                1. Bajaj Chetak (1996)

                                Comment

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