I very well know I'm now not left with much options and I'll try my level best to get best possible solution out of them.
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Suzuki GS150R
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Because my insurance agent told me & I quote him "No tank replacement insurance claim will be available if repairs of the dent are possible." He thought the dent is repairable. There was rust but not as much as is now. Plus he told me that Claiming few hundreds for the Handle Bar & Leg Guard will increase my premium. He fooled me I get it now. Consulting a senior now.Originally posted by punarvasu View Post
I am contacting my contacts at SVC today & check about the tank replacement, insurance claim & much more. I don't mind the time it will take but still I am arranging for the electrolysis process also with the help of an Engineering friend.Originally posted by Pinaki View Post
I very well know I'm now not left with much options and I'll try my level best to get best possible solution out of them.
I rode rarely. But still bike gives a 60KMPL mileage at same 60 speed.Originally posted by Vikshe View Post
I don't mind the time. A new consignment has come at the SVC last month. I'll check again.Originally posted by dip097 View PostLast edited by chiragwarm; 07-13-2012, 02:13 PM." A man is also known by the bike he rides :D "
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tank dent removal possible
almost close to 10 years back while i was in chennai Didar motors gave my friends dented Rx 100 tank to some where out side to remove dent.
when taking back the bike dent was 95% invisible we can able see it only if observed on close inspection.
an sure those days are gone now we have better infrastructure to remove dents completely
and it won't cost a bomb, so if you have time check with local mechanics and spare dealers to find a right place to remove dents
they used some air pressure based technique to remove dent.
most car mechanics know those guysLast edited by MSN1; 07-13-2012, 04:22 PM. Reason: using mobile so typo errors tend to occur so corrected itSarcasm is my automatic response to stupidity
Currently Using Gusto |Enfield Bullet 500 | Ecosport Titanium+ Diesel
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Trying to locate faults hard way is best critisism , as stated earlier suzuki has made a gem of a product and you will find deficult to locate any changes. honda would have smoked , bajaj would have started screaming , yamaha would have changed its performance in these conditions.Originally posted by fadeawayraj View PostI have been riding for the past two days so far covering 120kms and am trying very hard to find any changes and I feel no difference.
As you said may be nothing has gone wrong.
Hurray as of now.
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Dent is not really a problem brother. Its the rust which has killed the tank.Originally posted by MSN1 View Postalmost close to 10 years back while i was in chennai Didar motors gave my friends dented Rx 100 tank to some where out side to remove dent.
when taking back the bike dent was 95% invisible we can able see it only if observed on close inspection." A man is also known by the bike he rides :D "
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Should say he must be some lucky to get away from engine seizingOriginally posted by Vikshe View PostTrying to locate faults hard way is best critisism , as stated earlier suzuki has made a gem of a product and you will find deficult to locate any changes. honda would have smoked , bajaj would have started screaming , yamaha would have changed its performance in these conditions.
Imagine what would happen if you get rear wheel lock at 50KM/H.
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Suzuki is still replacing rusted tanks even after the warranty period because rusting is considered as a manufacturing defect. Here the problem is not the dent for which you cannot claim replacement but the fact that the bike was not serviced as per the schedule which is a condition of warranty.Originally posted by chiragwarm View PostWill they still replace it with a dent & no service done at all from Suzuki Dealership ever ?
Contact the SC manager and if free replacement is denied, bring it to the notice of Suzuki officials. They may or may not offer a replacement but never asks the customer to bear partial cost of the replaced part.

This 24,200 kms old chain and sprocket is never cleaned but is still healthy.
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The petrol that we get here also contains droplets of water which gradually accumulates at the bottom of the tank since water is denser than petrol and sinks in it , and stays there fill after fill of petrol . This water drops accumulated at the bottom under the petrol also contains dissolved air in it , just like any other natural water . Water drops+air rusts at the tank bottom with time . This is why most of the rusting occurs at the tank bottom, not the sides . So keeping the tank full does not usually help . This is what I have found from draining the fuel tanks every couple of years on my bikes . Longevity of the tank depends on the material and manufacturing quality , i.e it's ability to withstand the inevitable presence of some water inside .Originally posted by punarvasu View Post... After that it can be used for another 10 or more years if you keep it almost full with petrol to prevent further rusting.
I am sorry to post the picture of my bike’s sprocket and chain again but it is to convince that any kind of chain cleaning is absolutely unnecessary.
This 24,200 kms old chain and sprocket is never cleaned but is still healthy.
Very good condition of the chain+sprockets for the miles . You just keep applying fresh grease on top of the old one on it , no ? No oil even ? I may try this
Last edited by Pinaki; 07-14-2012, 03:31 AM.
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I surely agree with what you said about the presence of water in fuel and the longevity of fuel tank.Originally posted by Pinaki View PostThe petrol that we get here also contains droplets of water which gradually accumulates at the bottom of the tank since water is denser than petrol and sinks in it , and stays there fill after fill of petrol . This water drops accumulated at the bottom under the petrol also contains dissolved air in it , just like any other natural water . Water drops+air rusts at the tank bottom with time . This is why most of the rusting occurs at the tank bottom, not the sides . So keeping the tank full does not usually help . This is what I have found from draining the fuel tanks every couple of years on my bikes . Longevity of the tank depends on the material and manufacturing quality , i.e it's ability to withstand the inevitable presence of some water inside .
Very good condition of the chain+sprockets for the miles . You just keep applying fresh grease on top of the old one on it , no ? No oil even ? I may try this
But the bike I am using is older than his, i.e. 2009 model bought on 27/1/2010, used throughout the monsoons of 2010 and 2011 and is regularly washed at least once a week and is filling the same fuel available here. I mean, the possibility of water entering its tank is higher than his.
Yet there isn’t even a slight rusting on the bottom of it and, I think, it is because it is always full of petrol. There is nothing else to do to keep the tank rust free.
I shall post a picture of its bottom portion here in the afternoon today.
Same about the tank of my Suzuki Fiero which I bought in 2000. The tank and everything else on it except the tyres, tubes, brake pads, fork oil, mirrors, battery, chain set and clutch and brake levers are the stock ones even after 130K kms.
I am using Castrol Premium Formula Gel lithium based (NLGI 2.5) grease dissolved in their SAE 140 (now Axle 140) oil to lubricate the chain. Just applying the thick mixture on the inner side of the chain without cleaning it even with a piece of cloth or rag.

Fuel tank mouth of GS bought on 27/1/2010.
We are obliged to maintain anything we use – whether a vehicle or a shaving blade – properly to get the maximum out of it.
Last edited by punarvasu; 07-14-2012, 06:16 AM.
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"If any of the free or paid service is not done as per schedule, the warranty tends to stand void"
Why the hell do I also have to do PAID services from the SVC ? I got a call from Suzuki & they too said "Pls. go to the SVC where you have done all your services and they shall replace the same. I'm forwarding your complaint to the concerned department & you will get a reply." Reply to what I don't know.
Royally ****ed. Not a single service done from them. Hope my friend's influence helps. Visiting in the evening. I wish I could someway forge it." A man is also known by the bike he rides :D "
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Doing all free as well as paid services from an authorized A.S.S. is compulsory if one wants to invoke warranty. Holds good for any brand of bike or car. If you take extended warranty, then you have to comply for the extended duration as well.Originally posted by chiragwarm View PostWhy the hell do I also have to do PAID services from the SVC ?
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Originally posted by Pinaki View PostLongevity of the tank depends on the material and manufacturing quality , i.e it's ability to withstand the inevitable presence of some water inside.
2 years, 5 months and 18 days old tank.
That is simple. By the time of 6 free and 9 paid services, the warranty period of two years or 30K kms is over.Originally posted by chiragwarm View PostWhy the hell do I also have to do PAID services from the SVC ?
The company is still ready to replace the tank without considering the warranty period if the services were done. Then how can the company be blamed here?
Originally posted by chiragwarm View PostHope my friend's influence helps. Visiting in the evening.
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Owkayyy ! Monday it is now. Thank you everyone for help & lets see how things work out now. Suzuki called me and confirmed that replacement will be done so now its upon the SVC. Thank you once againOriginally posted by punarvasu View Post
" A man is also known by the bike he rides :D "
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I too am extremely happy to hear it. Here you use the influence of your friend at the SC. If the tank you get is of the latest batch bike, it is Teflon coated and is rust free. It can be fitted directly and ask for it.Originally posted by chiragwarm View PostSuzuki called me and confirmed that replacement will be done so now its upon the SVC.
Last edited by punarvasu; 07-14-2012, 08:33 PM.
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Originally posted by punarvasu View PostI too am extremely happy to hear it. Here you use the influence of your friend at the SC. If the tank you get is of the latest batch bike, it is Teflon coated and is rust free. It can be fitted directly and ask for it.
I recently got a my tank replaced as i was delivered with a rusted tank. since the bike which i got was assembled 8 months before it was delivered to me.
I noticed one thing the new tanks look different as u told. but as soon as i filled petrol some flakes of coating came off. and it is starting to get rusted again!!! and the paint quality is really bad when compared to stock one. i fear suzuki regalvanise the old tanks and deliver it for such purpose
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