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Suzuki GS150R

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  • Re: Suzuki GS150R

    Originally posted by punarvasu View Post
    Less than Rs. 450/- for all the bearings. Why are you planning a replacement?
    That's nice.

    I noticed one of the bearings was little off while working on chain-set replacement. You know the feeling you get when you put a finger into a bearing hole & rotate it? it was a bit rough in my case.

    I've to check front ones as well, then will take a decision.

    1. Any comments on the fork-rod length & 14mm hex-bolt position, asked in previous post?
    2. How many times have you changed fork-oil till now & where did you change it?
    . I mean, considering 38,000+ km on your ODO.

    PS: My ODO reads 19,696 km as of today(after 3y3m since purchase), and still going with stock fork-oil... Suspension feel is good but cone set was not monitored & maintained properly.
    There is no honest path to prosperity - KoKa
    Useful Resources Over Internet

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    • Re: Suzuki GS150R

      Originally posted by SparKot View Post
      Most parts are out-sourced across India.
      But assembled at Suzuki right?. It is Suzuki's technicians who tightens the nuts,bolts and screws.

      Originally posted by SparKot View Post
      1. Found a fork-rod after roaming on foot around JC-Road for ₹ 110/-. From the same shop purchased an Oil-Can paying ₹ 90/-
      [ATTACH=CONFIG]143731[/ATTACH]
      14 mm allen key socket + few 10'' rods will also do the Job.
      Originally posted by SparKot View Post
      Where is this 14mm Hex-nut/bolt located in fork assembly? Does 19" length suffice to reach & remove that hex-nut/bolt?
      Don't know if 19'' will do, but mine was 24". Actually you don't need to remove the bolt for oil change + proper method of removing the bolt is with the help of impact wrench.

      Originally posted by SparKot View Post
      2. I'm looking for a reliable measuring jar. I forgot it last time when I went for collecting tools.
      I used a 60ml measuring flask and poured 3 times to make 145 ml.

      Originally posted by SparKot View Post
      3. @dip097 said while he was working on the fork, he damaged bushes & newer GS's has different fork setup. Mine is Oct-2010 make, does that make mine new/old?
      Old. If you remove the inner tube from outer your bushes will get scratched. Even if it is new/old, you don't need to separate both to perform oil change.

      One last word of cation - the service center itself does not recommends this oil change, if you are feeling any hard suspension, try releasing the air from the forks first.

      Comment


      • Re: Suzuki GS150R

        Originally posted by dip097 View Post
        But assembled at Suzuki right?. It is Suzuki's technicians who tightens the nuts,bolts and screws.
        Agreed, Suzuki need to up its quality control. I didn't mention earlier that I jammed that screw a bit, not worried though. Compared to Honda & Yamaha, Suzuki spares are cheaper; aren't they?
        Originally posted by dip097 View Post
        Actually you don't need to remove the bolt(14mm Hex-Bolt) for oil change
        Quite a revelation!
        Originally posted by dip097 View Post
        ...you don't need to separate both(inner & outer tubes) to perform oil change.
        Imp piece of info. That bolsters my confidence further. Just need a measuring jar/flask/cup.
        Originally posted by dip097 View Post
        ...
        One last word of cation - the service center itself does not recommends this oil change, if you are feeling any hard suspension, try releasing the air from the forks first.
        What was the condition/state of the fork oil when you drained it?

        Chuck what SVC says man. We need to find a proper balance between what Suzuki recommends in manual & common sense.

        SVC guys:
        • Replaced less than 1000 km 15w50 Motul-5100 oil during a service despite a request not to.
        • say just to top up brake liquid in case the level decreases in master cylinder. Quite contrary, 3y old brake liquid started peeling paint coat on master cylinder. Level remained constant though.
        • don't return replaced parts. Doing so won't Suzuki/SVC gain customers' confidence? Spare the liquid replacements like engine-oil, brake-fluid etc.
        • ready to deliver new GS150R to customer but can't locate the tool-set that comes with it. Handed me a tool-set of Slingshot on delivery day, seriously?


        An average customer who's not interested in bike parts/mechanics might let them pass. Others like us, will find it offensive to certain extent.
        Last edited by SparKot; 04-29-2014, 08:05 PM.
        There is no honest path to prosperity - KoKa
        Useful Resources Over Internet

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        • Re: Suzuki GS150R

          guys my rear (right) shock absorber are leaking .Now is it ok to ride for atleast 100km with a leaking shock?? I just dont know anything about shocks.Please advice me if its worth to repair it or replace it???Click image for larger version

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          Comment


          • Re: Suzuki GS150R

            Originally posted by libinhari View Post
            guys my rear (right) shock absorber are leaking .Now is it ok to ride for atleast 100km with a leaking shock?? I just dont know anything about shocks.Please advice me if its worth to repair it or replace it???[ATTACH=CONFIG]143763[/ATTACH]

            yes you can ride for 100-200 kms however keep sane speeds and avoid high speed cornering as the rebound of the shocks might be different. it can be repaired
            "A good long ride can clear your mind, restore your faith, and use up a lot of fuel."

            RE Bullet 1977 - Current
            RX-100 1995 - Current
            CBZ Classic 2003 - Current
            Activa 2004 - Current
            CBR 250R 2012 - Current
            Ninja 650 2013 - Current.

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            • Re: Suzuki GS150R

              Originally posted by libinhari View Post
              guys my rear (right) shock absorber are leaking.
              It is available as a single unit; not as separate parts. Even if it is repairable outside, its reliability is a question. So, spending about 1500 rupees and replacing it is better; I think.

              Comment


              • Re: Suzuki GS150R

                Some food for geeks on : EPI, Inc. Home Page

                esp:
                1. Mechanical Basics
                2. Piston Engine Technology
                3. Gearbox Technology

                Just came across it, thought I should share.
                Last edited by SparKot; 04-30-2014, 03:44 AM.
                There is no honest path to prosperity - KoKa
                Useful Resources Over Internet

                Comment


                • Re: Suzuki GS150R

                  Originally posted by SparKot View Post
                  Agreed, Suzuki need to up its quality control. I didn't mention earlier that I jammed that screw a bit, not worried though. Compared to Honda & Yamaha, Suzuki spares are cheaper; aren't they?
                  Yes cheap, but difficult to order one though.

                  Originally posted by SparKot View Post
                  What was the condition/state of the fork oil when you drained it?
                  Pretty beaten up oil after 2 years and 8000 KM. But even new oil becomes the same after few 100 KMs. Do you face any problem with the shocks?
                  Main problem in replacing fork oil is getting the whole old oil out and get the assy. clean. After pumping the shocks, most of the fluid goes out, but there will be still some left inside the tube. If you pour fresh oil into it, instead of 145 ml, it becomes 150-155 ml. This changes the way shock absorber behaves and can result in a hard suspension. The best way to solve this problem is
                  * After pumping out old oil, pour some new oil and pump that out too.
                  * Also take note of the level of fluid inside the shock absorber while still fitted on the bike with a gas welding rod or something by removing the 14mm allenkey cap.
                  * This will help in cross checking of oil level before and after oil change.

                  Originally posted by libinhari View Post
                  guys my rear (right) shock absorber are leaking .Now is it ok to ride for atleast 100km with a leaking shock?? I just dont know anything about shocks.Please advice me if its worth to repair it or replace it???[ATTACH=CONFIG]143763[/ATTACH]
                  A leaking shock absorber won't reduce the spring bouncing action, so bouncing will be more. I think there won't be any problem if you are riding slowly and also see the leaking oil does not enter the rear brakes. Is your bike still under warranty?. If yes, see if bikes warranty covers shock absorbers too. I don't know if only sturts (without the spring) can be replaced. It will be cheaper to do so. Also check with multiple SVC to see the availability of spares.

                  Comment


                  • Re: Suzuki GS150R

                    Originally posted by punarvasu View Post
                    It is available as a single unit; not as separate parts. Even if it is repairable outside, its reliability is a question. So, spending about 1500 rupees and replacing it is better; I think.

                    I enquired in suzuki,thiruvalla about shock absorber ,but they said that they could only provide it as a pair not as single unit.I will be checking with another svc.

                    Comment


                    • Re: Suzuki GS150R

                      Originally posted by libinhari View Post
                      I enquired in suzuki,thiruvalla about shock absorber ,but they said that they could only provide it as a pair not as single unit.
                      All other dealers are selling it as single unit. If that is an authorized SC, bring it to the notice of Suzuki and buy a single shock absorber from there itself instead of trying at another SC.
                      And don’t pay anything more than Rs. 1525/- for it.

                      Comment


                      • Re: Suzuki GS150R

                        Originally posted by punarvasu View Post
                        Originally posted by SatSon View Post
                        somebody tell me what is the cost of a pair of rear shock absorbers of GS
                        Rs. 1107/- per piece, including all taxes.
                        oh! that's a considerable bump; ₹ 400/- more than what they cost four months back(Jan2014).

                        Does it make any sense if I buy a pair now?
                        There is no honest path to prosperity - KoKa
                        Useful Resources Over Internet

                        Comment


                        • Re: Suzuki GS150R

                          Originally posted by dip097 View Post
                          Yes cheap, but difficult to order one though.



                          Pretty beaten up oil after 2 years and 8000 KM. But even new oil becomes the same after few 100 KMs. Do you face any problem with the shocks?
                          Main problem in replacing fork oil is getting the whole old oil out and get the assy. clean. After pumping the shocks, most of the fluid goes out, but there will be still some left inside the tube. If you pour fresh oil into it, instead of 145 ml, it becomes 150-155 ml. This changes the way shock absorber behaves and can result in a hard suspension. The best way to solve this problem is
                          * After pumping out old oil, pour some new oil and pump that out too.
                          * Also take note of the level of fluid inside the shock absorber while still fitted on the bike with a gas welding rod or something by removing the 14mm allenkey cap.
                          * This will help in cross checking of oil level before and after oil change.



                          A leaking shock absorber won't reduce the spring bouncing action, so bouncing will be more. I think there won't be any problem if you are riding slowly and also see the leaking oil does not enter the rear brakes. Is your bike still under warranty?. If yes, see if bikes warranty covers shock absorbers too. I don't know if only sturts (without the spring) can be replaced. It will be cheaper to do so. Also check with multiple SVC to see the availability of spares.

                          Your correct its a bit bouncy nowadays.....and other thing i noticed is that the rear tire is wearing unevenly..right end seems to wear more.

                          ----consecutive posts auto-merged-----

                          Originally posted by punarvasu View Post
                          All other dealers are selling it as single unit. If that is an authorized SC, bring it to the notice of Suzuki and buy a single shock absorber from there itself instead of trying at another SC.
                          And don’t pay anything more than Rs. 1525/- for it.

                          I will check with another svc and update the real cost .....Thanking you for helping me with all valuable information....

                          Comment


                          • Re: Suzuki GS150R

                            Hi All. Got my black GS150R yesterday at Tejaswini Motors (IBays Suzuki) in Hyderabad. Had a really bad experience during PDI. All they did was washed the bike, put the seat cover on and attach the battery. When i took keys, i asked them if air pressure was checked. They did it after that. Took the bike and left for home. Realized that speedometer is not working. Came back again and got that fixed. After reaching a destination 15 kilometers from dealership, i saw keys are nt getting to lock position if handle is turned towards let. I was unable to lock the bike. I tried setting handle towards right side and it got locked with slight effort.

                            I am not sure what else would have been missed during PDI. The gear up/down shifts are really hard. When i brought it to mechanic's attention, he flatly responded it will get better after first servicing. I was expecting he will at least ride the bike to see how it is.

                            Could someone point to a better service station in Hyderabad where i can take it to get inspected again.

                            Comment


                            • Re: Suzuki GS150R

                              Originally posted by pundrick View Post
                              Hi All. Got my black GS150R yesterday at Tejaswini Motors (IBays Suzuki) in Hyderabad. Had a really bad experience during PDI. All they did was washed the bike, put the seat cover on and attach the battery. When i took keys, i asked them if air pressure was checked. They did it after that. Took the bike and left for home. Realized that speedometer is not working. Came back again and got that fixed. After reaching a destination 15 kilometers from dealership, i saw keys are nt getting to lock position if handle is turned towards let. I was unable to lock the bike. I tried setting handle towards right side and it got locked with slight effort.

                              I am not sure what else would have been missed during PDI. The gear up/down shifts are really hard. When i brought it to mechanic's attention, he flatly responded it will get better after first servicing. I was expecting he will at least ride the bike to see how it is.

                              Could someone point to a better service station in Hyderabad where i can take it to get inspected again.
                              You should have insisted on a PDI list that the showroom guys have checked and confirmed is ok. You may jot down all the things like battery charge check, air pressure check, oil level check, indicator lamp working check, Headlight low and high beam check, Speedo check, trip meter check, fuel indicator check, ignition key and side panels key check, tool kit check etc and then tick each item as verified.

                              Comment


                              • Re: Suzuki GS150R

                                Originally posted by srikany View Post
                                You should have insisted on a PDI list that the showroom guys have checked and confirmed is ok. You may jot down all the things like battery charge check, air pressure check, oil level check, indicator lamp working check, Headlight low and high beam check, Speedo check, trip meter check, fuel indicator check, ignition key and side panels key check, tool kit check etc and then tick each item as verified.
                                I did ask them about checklist and they didn't have one. Today, something has gone wrong. Self start has quit working. It happened while I was riding. I shall take it to them tomorrow. If I could, I would like to escalate this incompetence to Suzuki.

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