See the below Pic, my threads had got rusted and due to this my 8mm CI bolt got rust and broke. Though Aluminium never get rust. Damm!! why did this happen

And about the Gearing
I calculated its RPM at every speed and found that it is not efficient.
Couldn't agree more, this bike could have used a 6th gear.
What I meant to say is the bike has lot more power, but it is not transformed to its wheels. Bro.... if You are free then please visit the below link. And I liked your review too..
http://www.xbhp.com/talkies/general-biking-discussion/29588-calculations-engine-rpm-vehicle-speed-known.html
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I have done my First service for 800Kms and that too with an engineer who came upon my request. He changed the faulty chain sprocket. And he couldn't detect the actual problem. Later I done it myself by getting fed up with bajaj service. So there I couldn't go with the other brand oil. I shall use the oil you suggested from next services. And they say their oil has a drain period of 10000kms!!! What the hell!!! I say at that time the oil could have become black as coal and will stick to the engine parts. We may need petrol to flush it. I myself had reassembled a cd100 engine for my project. Thats why I know.
And about the carburettor. I may have to repair it myself. Bajaj wont help






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