Vishnu says it's 145ml oil per fork;
how much did they put in your's bike forks and what grade was it?
Try to find another GS around and ride it over same rough road couple of times. I hope that GS owner will understand the situation.
Regarding the keyhole, see if you can hack(reverse eng) it. You can check with ASC/SVC guys easily as they might have seen such cases earlier. I'm unable to recall(trusting my memory) this issue being mentioned in this thread before. Nikhil had a tank lock problem though.
As Ignition key is same for Tank & under seat locks, if you opt for a new ignition/lock then you'll end up with two in your key bunch.
cheers mate




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