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Hero Honda Karizma ZMR
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Got a $5 head? Get a $5 helmet.
Because everyone who passes, isn't a martyr!
Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0
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Re: Hero Honda Karizma ZMR
Oh.. so both of you are doing the same?? is he reliable?? even if he is private.. he should have informed on seeing the leakage, right?? that is what worried me..Originally posted by Divya Sharan View PostJust to be sure that we're on the same page, Abhi's bike is given to a private mech and not the ASC.
Added to the listOriginally posted by Divya Sharan View PostInclude clutch cables, acc cables, torch and head lamp bulb too.
anything else??Last edited by rreneav1987; 06-14-2013, 02:37 PM.Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
Comment
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Re: Hero Honda Karizma ZMR
This incident is forcing me to service my bike at home. Like chain lubing, oil change, sprocket cleaning, etc. For major issues ill go to the center where divya bro goes.Originally posted by rreneav1987 View PostOh.. so both of you are doing the same?? is he reliable?? even if he is private.. he should have informed on seeing the leakage, right?? that is what worried me..
Added to the list
anything else??
Btw I asked this mech what must be done to downgear. Meaning more pick up. He says the rear sprocket teeth has to be increased! That's opposite of what I knew..
Reneav- many busa and ducatis and r1s come to his place for servicing. So thought he has experience in fi and other complex technologies. Plus my dad used to give his bike there for about 15yrs. So he is kind of a friend. I mean the owner. But the mech who attended my bike was a newbie.
Ps-get yourself some bungee cords too.
Sent from my MT27i using Tapatalk 2Last edited by abhi7013; 06-14-2013, 02:52 PM.ZMR- PGMFI re-defined
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Re: Hero Honda Karizma ZMR
Yes.. to downgear (undergear) your bike.. the number on the rear teeth should increase..Originally posted by abhi7013 View PostThis incident is forcing me to service my bike at home. Like chain lubing, oil change, sprocket cleaning, etc. For major issues ill go to the center where divya bro goes.
Btw I asked this mech what must be done to downgear. Meaning more pick up. He says the rear sprocket teeth has to be increased! That's opposite of what I knew..
Reneav- many busa and ducatis and r1s come to his place for servicing. So thought he has experience in fi and other complex technologies. Plus my dad used to give his bike there for about 15yrs. So he is kind of a friend. I mean the owner. But the mech who attended my bike was a newbie.
Ps-get yourself some bungee cords too.
Sent from my MT27i using Tapatalk 2
stock for ZMA/ZMR comes with 40T.. it should be increased to 41T+ if you want to downgear it... or you can decrease the Teeth count of front sprocket.. Stock for ZMA/ZMR is 13T.. decreasing it will increase the pick up..
We don't have much options for front teeth.. but for rear teeth i guess we might have options.. options from the Impulse or the Duke.. not sure about the Duke.. check it out if you can
Bungee Rope - Noted.. But This is going to be a one day ride.. so not sure if it is required.. though I have it with me in my office cabin
all my gears are in my office only
Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
Comment
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Re: Hero Honda Karizma ZMR
Originally posted by abhi7013 View PostThis incident is forcing me to service my bike at home. Like chain lubing, oil change, sprocket cleaning, etc. For major issues ill go to the center where divya bro goes.
Btw I asked this mech what must be done to downgear. Meaning more pick up. He says the rear sprocket teeth has to be increased! That's opposite of what I knew..
Reneav- many busa and ducatis and r1s come to his place for servicing. So thought he has experience in fi and other complex technologies. Plus my dad used to give his bike there for about 15yrs. So he is kind of a friend. I mean the owner. But the mech who attended my bike was a newbie.
Ps-get yourself some bungee cords too.
Sent from my MT27i using Tapatalk 2Oopsie! My mishtake. Abhi bro, I gave the wrong info. You need a rear sprocket with 2 extra teeth or a front with less teeth. I basically explained you over gearing. My bad.Originally posted by rreneav1987 View PostOh.. so both of you are doing the same?? is he reliable?? even if he is private.. he should have informed on seeing the leakage, right?? that is what worried me..
+1. Also, I do most of the things like oil change, AF change, fairing tightening, chain lubing, clutch/acc cables lubing, sprocket change, HL change, dry and wet wash myself. Need to learn bleeding brakes and replacing pads myself.Originally posted by rreneav1987 View PostYes.. to downgear (undergear) your bike.. the number on the rear teeth should increase..
stock for ZMA/ZMR comes with 40T.. it should be increased to 41T+ if you want to downgear it... or you can decrease the Teeth count of front sprocket.. Stock for ZMA/ZMR is 13T.. decreasing it will increase the pick up..
We don't have much options for front teeth.. but for rear teeth i guess we might have options.. options from the Impulse or the Duke.. not sure about the Duke.. check it out if you can
Last edited by Divya Sharan; 06-14-2013, 03:38 PM.Got a $5 head? Get a $5 helmet.
Because everyone who passes, isn't a martyr!
Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0
Comment
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Re: Hero Honda Karizma ZMR
Problem is I need to learn how to remove and put back the fairing! Never have I opened the fairing fully before. After my exams ill give it a try. Just opening and re-fitting it back. If there is no issue in that, then ill start all the minor servicings by myself!Originally posted by Divya Sharan View PostOopsie! My mishtake. Abhi bro, I gave the wrong info. You need a rear sprocket with 2 extra teeth or a front with less teeth. I basically explained you over gearing. My bad.
+1. Also, I do most of the things like oil change, AF change, fairing tightening, chain lubing, clutch/acc cables lubing, sprocket change, HL change, dry and wet wash myself. Need to learn bleeding brakes and replacing pads myself.
Sent from my MT27i using Tapatalk 2ZMR- PGMFI re-defined
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Re: Hero Honda Karizma ZMR
Congoo!!!!!!!!Originally posted by rreneav1987 View PostCongrats on completing 30000 kms.. ride safe and keep a close eye on your machine..
Well... I don't know what he was doing assuming things.. and 4000 kms is quite too long mate.. always check for leakages... I always look at my bike's territory to see if any new leakage mark is found..
Mechanics will do anything to make you fool.. so beware of it.. at least whenever you get a chance to check/inspect your bike.. do it.. if too much of oil is leaking.. it can cause engine seize..
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Re: Hero Honda Karizma ZMR
I said rope cause I suggest you to avoid using a bag. You'll strain yourself and your shoulders will ache. Instead tie it to the rear seat as your riding alone.Originally posted by rreneav1987 View PostYes.. to downgear (undergear) your bike.. the number on the rear teeth should increase..
stock for ZMA/ZMR comes with 40T.. it should be increased to 41T+ if you want to downgear it... or you can decrease the Teeth count of front sprocket.. Stock for ZMA/ZMR is 13T.. decreasing it will increase the pick up..
We don't have much options for front teeth.. but for rear teeth i guess we might have options.. options from the Impulse or the Duke.. not sure about the Duke.. check it out if you can
Bungee Rope - Noted.. But This is going to be a one day ride.. so not sure if it is required.. though I have it with me in my office cabin
all my gears are in my office only 
Sent from my MT27i using Tapatalk 2ZMR- PGMFI re-defined
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Re: Hero Honda Karizma ZMR
Point taken.. but now my friends are gonna join meOriginally posted by abhi7013 View PostI said rope cause I suggest you to avoid using a bag. You'll strain yourself and your shoulders will ache. Instead tie it to the rear seat as your riding alone.
Sent from my MT27i using Tapatalk 2
the 3 idiots again
if we don't have to come to office.. not to Chandigarh.. to Lansdowne
if they are not able to make it.. then I will go to Chandigarh
Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
Comment
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Re: Hero Honda Karizma ZMR
I would suggest to take :Originally posted by rreneav1987 View PostGuys.. Me planning for a one day ride to Chandigarh from Delhi (Maybe till Shimla if I am mad enough)
My bike is in good condition, just got it serviced... this will give me a chance to test the Rimula R4.. and it will relax my Mind from all the hectic work...
It will happen only if I don't have to come to office on the Saturday or Sunday.. Though I have opted not to come on Saturday to office..
quickly let me know the check list guys.. as it is going to be a Solo Ride.. and for the first time 
Starting with:
1. Puncture Kit
2. Spare Spark Plug
3. Safety Gears
4. Medicine kit
5. Tool Kit (any other tools not included in the bike tool kit, please let me know)
6. Polythene bags (in case of rain)
7. Bike Documents
8. Camera
9. News Paper (to clean the visor of helmet)
10. Water Bottle
11. Empty bottle for reserve fuel
12. Spare Clutch Cable (Divya's Suggestion)
13. Torch Light (Divya's suggestion)
14. Extra headlight bulb (Divya's Suggestion)
15. Acceleration Cable Set (Divya's Suggestion)
16. Bungee Cord (Abhi's Suggestion)
Please help me out as I am too much excited and can't think of any.. Keeping my fingers crossed that I don't change my mind as this is the first time I am gonna do a Solo Ride.. Tires scare me hence I am praying there shouldn't be any rain...
Incase of tubeless tyres: carry repair kit
Incase of tube type tyres to carry addtional tube
Water and some source of Vitamin C
Check oil levels, tyre pressures, chain slack and cleanliness and should be good to goM3:15
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Re: Hero Honda Karizma ZMR
I think i will carry the inflator bottleOriginally posted by worrisomebear View PostI would suggest to take :
Incase of tubeless tyres: carry repair kit
Incase of tube type tyres to carry addtional tube
Water and some source of Vitamin C
Check oil levels, tyre pressures, chain slack and cleanliness and should be good to go
costs some 150/- Easier and don't have to worry though carrying an extra tube even in case of tubeless tire is recommended..
Thank you for your input mate
Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
Comment
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Re: Hero Honda Karizma ZMR
Ok.. So this is what I noticed yesterday with my bike on my way back home..
1. The Brakes turned hard.. the front brakes were not efficient and they were hard.
2. Tappet Noise
3. The self start would not work when bike is in Neutral and it would work only if I hold the clutch and find the hot spot.
4. The Self Start would not work when in gear and have to find the hot spot while holding the clutch to start
5. Front brake switch had to be fixed
So I decided the postpone the trip to Sunday and go to the ASC on Saturday (today)..
I wake up early morning at 8:10 (it is early on a Saturday) did all the morning chores, had my breakfast and left my house by 9.. i took her for a spin so that I can clock more than 20kms and I was roaming around here and there around Indirapuram, Vaishali, Anand Vihar took the NH24 and hit Vaishali again where the ASC is..
Told them it is a minor issue and took the bike inside the ASC..
A young guy (so called mechanic) came and asked me what the problem is..
I told him all the above..
so he started off with the Self Start issue..
he tried few things and then he said.. we will check your battery.. then I told him.. the battery is already dead.. but self does work and I showed him by holding the clutch, the bike started..
again.. like a smart guy.. he went and picked up the battery checker and showed me that the battery is dead.. I was like dhaah.. the battery is dead and that is what i told you..
I didn't understand his logic behind the battery dead and thats the reason the bike is not taking self when in neutral.. Angry with his stupid logic asked him to get a new battery and try it.. That idiot got another battery and tried to start it.. it didn't start.. then he started playing around with the starter relay and he put the blame on it.. I said ok.. please try with a new one and to my surprise.. it worked.. that idiot kept holding the self start button and screwed the battery even more.. I just got irritated and told him to stop with that stupid work and pack my bike up and give me..
and he was saying the brakes seems fine etc etc.. you don't have to do anything..
So i decided to just give a damn to them and move to Devine Automobiles in Nodia Sector 59.. which is some good 6 kms away from Sahib Automobiles..
When I went to Sec 59, noticed they have closed and moved their service center to Sector 58 which is another 1 km away.. irritated already.. something was running in my mind.. why don't I take it to the D Bike Guru alias Castrol Zone who always helped me with minor issues that i had with my bike.. very minor issues... used to visit their service center when my office was in Sec 58..
well.. being Sunday Devine automobiles was closed so I decided to go to D Bike Guru... they were happy on seeing me there..
me and my friend @manojmsoni always go there and help them with the minor issues on our bikes.. besides.. me and manoj always were outside after lunch trying to do something with our bikes

So I told him the above issues i faced with my bike and they started working on it..
first thing to be fixed was the brake being hard issue.. He removed the entire brake assembly.. took out the pads.. dusted off the dust from the disc assembly.. applied grease.. washed the pads... and fit it back.. then he removed the brake lever removed the small pump and he cleaned that part as well and fixed it back.. and viola.. the front brake was as smooth as a new disc bikes

then he came to the second.. tappet noise.. he removed the tank.. and he removed both the head seals.. found the tappet inside was fine and the tappet outside was little loose and he adjusted.. meanwhile.. my bike tank had almost 8lts of fuel and we had to remove all of it.. as he didn't have that fuel stopper clip.. almost lost 500 ml more fuel
so after he adjusted the tappet.. he put the tank back on.. then we came to the rear disc brake.. while he was cleaning.. me being smart pressed the rear brake pedal almost 10 times forgetting that the rear disc brake was removed.. now this pushed the piston out hard to push it back in and all the oil was pushed out.. he asked me to press the pedal another 5 times and he removed the piston and removed all the oil... pushed back the piston in and fixed it..
he cleaned the rear disc brake assembly.. and when I saw the rear disc pads.. they were completely out of shape..
I don't understand why the ASC don't even check on these basic things during a regular service.. my bad luck i didn't have that much money to spend in my hands and they didn't have it in stock.. so I will have to get it changed after my salary is credited the next month..
so after fixing this.. we went to the brake light issue.. the switch of the front brake was not working well.. it used to keep the lights on as the switch was not being triggered by the brake lever..
He removed the brake lever and Indian Jugaad way.. he used the resisting electrical tape.. taped the part of the lever which touches the brake light switch and fixed it back and tada.. it was fixed.. I was quite happy with the way they handled stuff and thats where the difference comes.. these guys have lots of experience and they made my day..
Then came the self start issue... he adjusted the clutch cable and that fixed the hot spot start issue.. it starts now whenever i hold the clutch.. next thing I have to do is change the battery and the rear tire..
Any guesses on how much all this would have cost me??
well.. they charged me just 200/-
I will be uploading the pics in some time.. I am uploading them..Last edited by rreneav1987; 06-15-2013, 10:10 PM.Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
Comment
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Re: Hero Honda Karizma ZMR
200?!! Wow nice bro.Originally posted by rreneav1987 View PostOk.. So this is what I noticed yesterday with my bike on my way back home..
1. The Brakes turned hard.. the front brakes were not efficient and they were hard.
2. Tappet Noise
3. The self start would not work when bike is in Neutral and it would work only if I hold the clutch and find the hot spot.
4. The Self Start would not work when in gear and have to find the hot spot while holding the clutch to start
5. Front brake switch had to be fixed
So I decided the postpone the trip to Sunday and go to the ASC on Saturday (today)..
I wake up early morning at 8:10 (it is early on a Saturday) did all the morning chores, had my breakfast and left my house by 9.. i took her for a spin so that I can clock more than 20kms and I was roaming around here and there around Indirapuram, Vaishali, Anand Vihar took the NH24 and hit Vaishali again where the ASC is..
Told them it is a minor issue and took the bike inside the ASC..
A young guy (so called mechanic) came and asked me what the problem is..
I told him all the above..
so he started off with the Self Start issue..
he tried few things and then he said.. we will check your battery.. then I told him.. the battery is already dead.. but self does work and I showed him by holding the clutch, the bike started..
again.. like a smart guy.. he went and picked up the battery checker and showed me that the battery is dead.. I was like dhaah.. the battery is dead and that is what i told you..
I didn't understand his logic behind the battery dead and thats the reason the bike is not taking self when in neutral.. Angry with his stupid logic asked him to get a new battery and try it.. That idiot got another battery and tried to start it.. it didn't start.. then he started playing around with the starter relay and he put the blame on it.. I said ok.. please try with a new one and to my surprise.. it worked.. that idiot kept holding the self start button and screwed the battery even more.. I just got irritated and told him to stop with that stupid work and pack my bike up and give me..
and he was saying the brakes seems fine etc etc.. you don't have to do anything..
So i decided to just give a damn to them and move to Devine Automobiles in Nodia Sector 59.. which is some good 6 kms away from Sahib Automobiles..
When I went to Sec 59, noticed they have closed and moved their service center to Sector 58 which is another 1 km away.. irritated already.. something was running in my mind.. why don't I take it to the D Bike Guru alias Castrol Zone who always helped me with minor issues that i had with my bike.. very minor issues... used to visit their service center when my office was in Sec 58..
well.. being Sunday Devine automobiles was closed so I decided to go to D Bike Guru... they were happy on seeing me there..
me and my friend @manojmsoni always go there and help them with the minor issues on our bikes.. besides.. me and manoj always were outside after lunch trying to do something with our bikes

So I told him the above issues i faced with my bike and they started working on it..
first thing to be fixed was the brake being hard issue.. He removed the entire brake assembly.. took out the pads.. dusted off the dust from the disc assembly.. applied grease.. washed the pads... and fit it back.. then he removed the brake lever removed the small pump and he cleaned that part as well and fixed it back.. and viola.. the front brake was as smooth as a new disc bikes

then he came to the second.. tappet noise.. he removed the tank.. and he removed both the head seals.. found the tappet inside was fine and the tappet outside was little loose and he adjusted.. meanwhile.. my bike tank had almost 8lts of fuel and we had to remove all of it.. as he didn't have that fuel stopper clip.. almost lost 500 ml more fuel
so after he adjusted the tappet.. he put the tank back on.. then we came to the rear disc brake.. while he was cleaning.. me being smart pressed the rear brake pedal almost 10 times forgetting that the rear disc brake was removed.. now this pushed the piston out hard to push it back in and all the oil was pushed out.. he asked me to press the pedal another 5 times and he removed the piston and removed all the oil... pushed back the piston in and fixed it..
he cleaned the rear disc brake assembly.. and when I saw the rear disc pads.. they were completely out of shape..
I don't understand why the ASC don't even check on these basic things during a regular service.. my bad luck i didn't have that much money to spend in my hands and they didn't have it in stock.. so I will have to get it changed after my salary is credited the next month..
so after fixing this.. we went to the brake light issue.. the switch of the front brake was not working well.. it used to keep the lights on as the switch was not being triggered by the brake lever..
He removed the brake lever and Indian Jugaad way.. he used the resisting electrical tape.. taped the part of the lever which touches the brake light switch and fixed it back and tada.. it was fixed.. I was quite happy with the way they handled stuff and thats where the difference comes.. these guys have lots of experience and they made my day..
Then came the self start issue... he adjusted the clutch cable and that fixed the hot spot start issue.. it starts now whenever i hold the clutch.. next thing I have to do is change the battery and the rear tire..
Any guesses on how much all this would have cost me??
well.. they charged me just 200/-
I will be uploading the pics in some time.. I am uploading them..
I got my bike today and the owner said he fired the new mechanic who did not tel me about the oil leak.
Service done was good but they charged me almost 2k.
Sent from my MT27i using Tapatalk 2ZMR- PGMFI re-defined
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Re: Hero Honda Karizma ZMR
How is your bike now??Originally posted by abhi7013 View Post200?!! Wow nice bro.
I got my bike today and the owner said he fired the new mechanic who did not tel me about the oil leak.
Service done was good but they charged me almost 2k. [ATTACH]104901[/ATTACH]
Sent from my MT27i using Tapatalk 2
what is that KnN O/H??Splendor - 2k to 2006
Karizma - 2k3 to 2009
P180 - 2k6 to 2k9
Hunk - Oct 2k7 til now
ZMR - 2010 to Forever
RX135(2k) - 2013 to 2018
Ninja 250R (2010) - 2016 til now
RayZ - 2015 til now
Ninja 650 (2014) - 2017 til now
Delhi to Narkanda
Delhi to Coimbatore
Delhi to Nepal
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