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Yamaha FZ-16/ FZ-S

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  • #22426
    Re: Yamaha FZ-16/ FZ-S

    Originally posted by vishnurajanme View Post
    Hi, earlier i too doubted the spark plugs. I replaced it with a new 1 from the service center. Personally did it. Still the issue persists. Now another big issue. I guess I damaged the fuel screw. Even when full closed, it runs the mixture rich :O bike stays on even at 1000rpm and wierd smell of petrol
    It could be the jet jammed open or the float pin ... know of any good mechanics to open up the carb ? Or take it to the showroom itself ... though knowing Yam ASC, they are as good as handing it over to my niece.
    When I'm on the road, I'm indestructible. No one can stop me... but they try.

    Comment

    • #22427
      Re: Yamaha FZ-16/ FZ-S

      Originally posted by Naveen Vajja View Post
      It could be the jet jammed open or the float pin ... know of any good mechanics to open up the carb ? Or take it to the showroom itself ... though knowing Yam ASC, they are as good as handing it over to my niece.
      Which yamaha asc are u talking about sir? 😂😂

      Comment

      • #22428
        Re: Yamaha FZ-16/ FZ-S

        Originally posted by Kartik Shetty View Post
        Which yamaha asc are u talking about sir? 😂😂
        Welcome to my city ... The After Sales is pathetic here.
        When I'm on the road, I'm indestructible. No one can stop me... but they try.

        Comment

        • #22429
          Re: Yamaha FZ-16/ FZ-S

          Can anybody tell me which is the best service station to get my yamaha r15 repaired in lucknow..

          Comment

          • #22430
            Re: Yamaha FZ-16/ FZ-S

            Originally posted by drdanishkhannew.540 View Post
            Can anybody tell me which is the best service station to get my yamaha r15 repaired in lucknow..
            You know that posting in FZ16/FZS/, the 2.0 and R3 sites wont get you answers right .... patience my friend patience
            When I'm on the road, I'm indestructible. No one can stop me... but they try.

            Comment

            • #22431
              Re: Yamaha FZ-16/ FZ-S

              Sorry if it sounds impatient.. The thing is its desperation.. i am on the move and i am in lucknow and i think my suspension and rear brake is shot.. i need to get it repaired asap.. hopefully by tomorrow.. need help from yamaha guys in general man.. couldnt think of a better way to reach out..

              Comment

              • #22432
                Re: Yamaha FZ-16/ FZ-S

                Is there any way to fix this? The chipped of part has no threads over it.
                Attached Files
                Last edited by devils_friend; 03-11-2016, 10:26 PM.
                The real beauty lies in throttle's twist!!

                Headlight can be replaced, Head cannot be. Wear a helmet.

                Comment

                • #22433
                  Re: Yamaha FZ-16/ FZ-S

                  [MENTION=57344]RohIIT[/MENTION], kindly advice on the above.
                  Got a $5 head? Get a $5 helmet.
                  Because everyone who passes, isn't a martyr!

                  Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
                  Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
                  ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
                  P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

                  Comment

                  • #22434
                    Re: Yamaha FZ-16/ FZ-S

                    Originally posted by devils_friend View Post
                    Is there any way to fix this?
                    I have seen service center using m seal for the same but not sure...

                    Comment

                    • #22435
                      Re: Yamaha FZ-16/ FZ-S

                      Originally posted by devils_friend View Post
                      Is there any way to fix this? The chipped of part has no threads over it.
                      You have got a stripped drain hole.. How did this happen? You can do two things
                      1. Replace the crank case this will cost 3-4k rs and is a permanent fix.
                      2. Aluminium welding and re tapping. This can be done on lathe and will cost 500- 700 rs. No guarantee on leak proof sealing of bolt to the surface so quality of workmanship is important here.
                      Both methods need engine disassembly
                      Off the BOTTLE & On the THROTTLE

                      Comment

                      • #22436
                        Re: Yamaha FZ-16/ FZ-S

                        Originally posted by Jith_in View Post
                        You have got a stripped drain hole.. How did this happen? You can do two things
                        1. Replace the crank case this will cost 3-4k rs and is a permanent fix.
                        2. Aluminium welding and re tapping. This can be done on lathe and will cost 500- 700 rs. No guarantee on leak proof sealing of bolt to the surface so quality of workmanship is important here.
                        Both methods need engine disassembly
                        Wanted to change the oil, so unscrewed the bolt and this piece came off.

                        Is there any way to fix the chipped of part back on the cover, a permanent fix or long term solution? I can do the tapping after that.
                        Last edited by devils_friend; 03-12-2016, 10:15 AM.
                        The real beauty lies in throttle's twist!!

                        Headlight can be replaced, Head cannot be. Wear a helmet.

                        Comment

                        • #22437
                          Re: Yamaha FZ-16/ FZ-S

                          You have 2 options
                          1. Change the crankcase, factory finish, no issues whatsoever.
                          2. Use a cylindrical aluminum block and weld it to crankcase drain hole. Then drill it with same tapp thread.

                          Second point is dependent on skill and workmanship of the welder . If done properly you will have factory like finish.
                          Carb Tuning made easy (Thanks Sibun !)

                          Comment

                          • #22438
                            Re: Yamaha FZ-16/ FZ-S

                            Originally posted by devils_friend View Post
                            Wanted to change the oil, so unscrewed the bolt and this piece came off.

                            Is there any way to fix the chipped of part back on the cover, a permanent fix or long term solution? I can do the tapping after that.
                            I don't think you can put back the broken part back. It must have sheared due to stress. Overtightening maybe one of the causes.
                            You need aluminium welding + grinding + threading to be on a safer side if you don't wish to replace the whole thing.
                            Weld it and drill a new hole. Grind it so that the drain bolt washer sits flush and doesn't leak.

                            Info courtesy [MENTION=43108]shoeb2015[/MENTION].
                            Last edited by Divya Sharan; 03-12-2016, 10:34 AM.
                            Got a $5 head? Get a $5 helmet.
                            Because everyone who passes, isn't a martyr!

                            Bullet Service Guide CBR 250R Parts Manual Fz16 service manual - https://drive.google.com/file/d/0B1-...VFQmJzakk/view
                            Hero Moto Corp Bikes' Parts RE STD 350 Wiring Diagram (CI) Service Manual - Classic 350/500
                            ZMR parts - https://drive.google.com/file/d/0B-U...it?usp=sharing
                            P200NS Spares' prices - https://docs.google.com/spreadsheet/...taGd5R2c#gid=0

                            Comment

                            • #22439
                              Re: Yamaha FZ-16/ FZ-S

                              [MENTION=57344]RohIIT[/MENTION] [MENTION=41586]Divya Sharan[/MENTION] thank you for the help Wanted to go for fitting the sleeve into the drain hole, although not sure about the workmanship. Any idea if brazing will help stick the part permanently? If brazing helps, I can then tap it to a bigger hole.

                              Has anybody changed the part under Extended Warranty? Any info will be helpful.
                              The real beauty lies in throttle's twist!!

                              Headlight can be replaced, Head cannot be. Wear a helmet.

                              Comment

                              • #22440
                                Re: Yamaha FZ-16/ FZ-S

                                Hi guys i have changed the bore and piston and have installed a new one but when I slightly rev up the bike white smoke comes what might be the problem

                                Comment

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