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TVS Apache RTR 180

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  • Originally posted by Drifty View Post
    @PSR Sir & all members:Lately when I opened the carb a few days back,I have seen there are some pitting marks on the piston valve of the carb,the surface is whitish in colour at some spots.What is the reason for the pitting marks?Will it affect the performance of the carb in some way?Do I need to replace the valve?I had applied 2t oil on the piston valve some time back for smooth functioning of it.Need some inputs on this.This topic is never been discussed here before.
    In most CV carbs the slide comes with Moly antifriction coating, which is blackish in color.The slide area facing the intake is the first to loose the coating due to inlet suction...this will appear as pits..if you are referring to this then it is ok...the picture of slide you had posted is dark and I could not read it..please try to post a bright and clear pic ,so I can understand what you are referring to.
    When Was The Last Time,You Did Something For The First Time.

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    • @all: Theres some sound coming from my petrol tank when i ride my bike . Took it to a local mech and found the problem was due to the float. He meddled with the metal rod and tried to fix it by bending but it still doesnt work.
      Now after bending the metal rod i get the sound when i drive in poth holes..
      Is there a way this can be fixed or the entire float has to be replaced?
      If so what will be the price..
      Please help .

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      • Time for some pics again
        Back from a ride to Ooty...








        Its the best time to visit Ooty... its empty!
        It's always better to lose a second in life than to lose life in a second!

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        • ^^^^^
          Superb pic as always
          By the way which cam do you use
          sigpichttps://www.facebook.com/profile.php?id=1789170419

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          • Originally posted by psr View Post
            In most CV carbs the slide comes with Moly antifriction coating, which is blackish in color.The slide area facing the intake is the first to loose the coating due to inlet suction...this will appear as pits..if you are referring to this then it is ok...the picture of slide you had posted is dark and I could not read it..please try to post a bright and clear pic ,so I can understand what you are referring to.
            Sorry for the misguidance.The picture I had posted is for reference of the part for fellow members and yes its a old pic.
            Yes,the pitting marks are seen on the intake side.Will try to post a clear pic of the valve.

            Originally posted by mpasanthosh View Post
            @all: Theres some sound coming from my petrol tank when i ride my bike . Took it to a local mech and found the problem was due to the float. He meddled with the metal rod and tried to fix it by bending but it still doesnt work.
            Now after bending the metal rod i get the sound when i drive in poth holes..
            Is there a way this can be fixed or the entire float has to be replaced?
            If so what will be the price..
            Please help .
            What float?Are you referring to the fuel filter inside the tank attached to the fuel cock?

            Originally posted by Garry_Menace View Post
            The tappet noise ain't harmful. The bike is new so avoid getting things opened if they aren't needed. Let some time pass, maybe till 3rd service atleast. Hope the noise ain't much. About the vibes, they're one of the characteristics of RTR engine. However, they increase if parts become a bit loose. Check with the engine mount bolts and the coneset for the handlebar vibes if they're loose .
            Originally posted by jude.manutd View Post
            the noise usually comes above 55kms and in the city i rarely get open roads to go so fast but the vibes are bad....can you post some pictures of which bolts to tighten so that i can try it on my own first.The svc people are very fussy here.
            It isnt harmful as Garry said,There is slightly more clearance left on the new engine for proper mating of the parts,hence the tappet noise.Nothing to worry about,you can adjust the clearance after some 6-7k kms or so.The bolts to tighten are the foundation bolts on the left side of the engine,sorry dont have any pic of that.

            Originally posted by nisnth View Post
            Time for some pics again
            Back from a ride to Ooty...
            Its the best time to visit Ooty... its empty!
            Again some 'bheri' nice pics!

            D.I.Y-Valve clearance setting RTR180
            D.I.Y-RTR180 brake fluid replacing/brake bleeding
            D.I.Y-RTR180 brake pad replacing/cleaning
            Exploded view of Mikuni BS-29 carb

            A motorcycle functions entirely in accordance with the laws of reason, and a study of the art of motorcycle maintenance is really a miniature study of the art of rationality itself.

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            • @Drifty: No underneath the tank there is black cover which has four screws.This cover is connected to the green wire cap(while removing the tabk we disconnect this wire) which indicates the fuel level in the digital meter. The fuel level is determined by a float attached inside the tank. Its not the fuel filter.

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              • Originally posted by harishmenace View Post
                ^^^^^
                Superb pic as always
                By the way which cam do you use
                Originally posted by Drifty View Post


                Again some 'bheri' nice pics!

                Thanks guys! I use an old Canon S3 IS, no its not a DSLR!
                It's always better to lose a second in life than to lose life in a second!

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                • Originally posted by mpasanthosh View Post
                  @Drifty: No underneath the tank there is black cover which has four screws.This cover is connected to the green wire cap(while removing the tabk we disconnect this wire) which indicates the fuel level in the digital meter. The fuel level is determined by a float attached inside the tank. Its not the fuel filter.
                  Ok I got it,the green cap wire connected to the fuel sensor under the tank on the black plate.Seems replacing it with a new one is the only solution!

                  D.I.Y-Valve clearance setting RTR180
                  D.I.Y-RTR180 brake fluid replacing/brake bleeding
                  D.I.Y-RTR180 brake pad replacing/cleaning
                  Exploded view of Mikuni BS-29 carb

                  A motorcycle functions entirely in accordance with the laws of reason, and a study of the art of motorcycle maintenance is really a miniature study of the art of rationality itself.

                  Comment


                  • Originally posted by Drifty View Post
                    Ok I got it,the green cap wire connected to the fuel sensor under the tank on the black plate.Seems replacing it with a new one is the only solution!
                    Is it hitting the tank while riding ?
                    Last edited by shoeb2015; 01-25-2012, 02:15 PM.

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                    • @nisnth - Nice clicks buddy. Reminds me when I was there (but on bus), those hair pin bends still calls me for a ride
                      Fare thee well xBhp, All the best for being the biggest name in corporate world

                      FAQs-RTR owners
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                      • @Drifty: Will get it replaced Am not sure if the TVS SVC guys have a spare. Its really annoying to drive with some thing knocking inside the tank.
                        @shoeb2015: Yes it hits the tank. You can see the Metal Rod im talking about when you open the tank lid and look towards the left.
                        Check it out in sunlight its kinda golden in colur and difficult to figure out in the darkness.
                        Last edited by mpasanthosh; 01-25-2012, 02:49 PM.

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                        • The stupid 'Bracket Fender Top' that I had replaced broke again. Now the rear mud flap is vibrating with its all gory glory! :x

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                          • I had posted earlier about the TPS problem(like the petrol is not flowing into the engine FOR 1-2 seconds),wanted to replace it but the mechanic insisted that he would adjust the TPS and it would be all fine.It was fine,but now the problem is back,though it is less than what it was earlier.Should i now replace the TPS?
                            Apache RTR 180 2011 | Honda Activa 2010 | CBZ Xtreme 2010 (1 month) |Apache 160 FI 2009-2010
                            Bajaj Kristal 2007-2011
                            ----------------------------------------------

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                            • Originally posted by nisnth View Post
                              Time for some pics again
                              Back from a ride to Ooty...


                              Its the best time to visit Ooty... its empty!
                              Superb Pics as Usual!!
                              One question though, in this image have You attached Helmet lock? Because I don't see it in other images. And if You did, how did You attach as The Bike has Split ones.
                              Originally posted by Mirhawk
                              I couldn't repair the Brakes, so I just made the Horn more louder!
                              Apache RTR 180 Bike Parts Catalouge
                              TVS Apache RTR 180/160 Wiring Schema

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                              • Originally posted by Mirhawk View Post
                                Superb Pics as Usual!!
                                One question though, in this image have You attached Helmet lock? Because I don't see it in other images. And if You did, how did You attach as The Bike has Split ones.
                                As the reg. no. is not displayed by "seven-segment display" Its not his bike
                                Neither the helmet is an LS2
                                Join my facebook Page: Life On 2-Wheels | Blog: Life On 2-Wheels

                                D.I.Y.s:
                                Service manual & Parts manual for Apache RTR | Tappets Adjustment | Carburetor Tuning | ​Carburetor Cleaning | Clutch Adjustment | Drive Chain Adjustment | Brake Adjustment (Drum)

                                Travel Stories:
                                A surprising 3 days' ride... Delhi-Dehradun-Mussoorie-Delhi!
                                My first biking trip... Delhi-Agra-Delhi
                                The Graduation Ride... Delhi-Dharamshala-McLeodganj-D'shala-Delhi (Link to FB photos)

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